
Plasma coatings for implants, thermal spray systems and spray powders from our own production
Medicoat AG
Mägenwil (CH) · Étupes (FR) · China (CN)New on Amplifa
About Medicoat
Medicoat AG is a company specializing in thermal spray technology with a focus on plasma spraying (APS and VPS), headquartered in Mägenwil, Switzerland. For implant manufacturers, the company coats metallic, ceramic and polymer implants with rough titanium and hydroxylapatite coatings (ISO 13485, FDA-inspected) and manufactures implants and instruments as a one-stop shop: milling, turning, polishing, laser marking as well as cleanroom packaging in blister or pouch. In plant engineering, Medicoat develops and manufactures turnkey thermal spray systems including spare parts and service and delivers them worldwide. In addition, the company produces titanium and hydroxylapatite spray powders as well as resorbable blasting media (HA/TCP) in its own production. Its own research and laboratory group analyzes and develops coating properties for medical and industrial applications. Over 100 employees work at the sites in Switzerland, France and China.
- Site
- Mägenwil
- Processes
- Plasma coating / plasma spraying, Vacuum plasma spraying (VPS), Atmospheric plasma spraying (APS), Titanium and hydroxylapatite coatings on metallic, ceramic and polymer implants, Development and manufacture of thermal spray systems (turnkey coating plants), Spray powder production (titanium and hydroxylapatite powders), Production of resorbable blasting media (HA/TCP), Milling of implants and instruments
- Materials
- Titanium, Hydroxylapatite, TCP (resorbable blasting media HA/TCP), Ceramic (implant material), Polymer (implant material), Metal (implant material), HA/TCP (resorbable), Metallic implant materials
- Certificates
- ISO 13485, ISO 9001, FDA-inspected
- Founded
- 1989
- Employees
- Over 100 (at all
- Industries
- Medical technology / implant manufacturers, Industrial surface coating
- 01
Spray powder production (titanium, hydroxylapatite, HA/TCP blasting media)
- 02
Coating development and laboratory analysis
- 03
Implant machining (milling, turning, polishing, laser marking)
- 04
Plasma coating (APS/VPS)
- 05
Cleanroom packaging (blister/pouch)
- 06
Plant engineering: development, manufacturing, worldwide delivery, spare parts
Materials & Processes
Titanium
Rough titanium coatings on implants as well as titanium spray powder from our own production.
Hydroxylapatite
Bioactive hydroxylapatite coatings and spray powders for medical implants.
HA/TCP (resorbable)
Resorbable blasting media made of hydroxylapatite and TCP from our own production.
Metallic implant materials
Base materials for titanium and hydroxylapatite coatings.
Ceramic
Implant material that is coated with titanium and hydroxylapatite layers.
Polymer
Implant material that is coated with titanium and hydroxylapatite layers.
Sites

Mägenwil
CHHeadquarters, coating production, plant engineering and powder manufacturing
- Materials
- Titanium, hydroxylapatite
- Thermal spray systems / coating plants (development & manufacturing)
Étupes
FRSite in France
China
CNSite in China
Parts & Services


Inside the production



Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plasma coating / plasma sprayingSurface | – | – | – | – | Titanium, Hydroxylapatite |
| Vacuum plasma spraying (VPS)Surface | – | – | – | – | – |
| Atmospheric plasma spraying (APS)Surface | – | – | – | – | – |
| Titanium and hydroxylapatite coatings on metallic, ceramic and polymer implantsSurface | – | – | – | – | Titanium, Hydroxylapatite, Metal, Ceramic, Polymer |
| Development and manufacture of thermal spray systems (turnkey coating plants)Engineering | – | – | – | – | – |
| Spray powder production (titanium and hydroxylapatite powders)Engineering | – | – | – | – | Titanium, Hydroxylapatite |
| Production of resorbable blasting media (HA/TCP)Surface | – | – | – | – | Hydroxylapatite (HA/TCP) |
| Milling of implants and instrumentsMachining | – | – | – | – | – |
| Turning of implants and instrumentsMachining | – | – | – | – | – |
| Polishing of implants and instrumentsSurface | – | – | – | – | – |
| Laser marking of implants and instrumentsSurface | – | – | – | – | – |
| Cleanroom packaging (blister or pouch)Assembly | – | – | – | – | – |
| Coating development and analysis of coating properties in the laboratoryTesting | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Thermal spray systems / coating plants (development & manufacturing) | – | – | – | – | Mägenwil, Switzerland |
Additional services
Reference customers
Quality
Medical coating production has been carried out in accordance with ISO 13485 since 2010 and is FDA-inspected; plant engineering has been ISO 9001 certified since 1998. In its own laboratory, coating properties are analyzed and coatings characterized.
| Evidence | Mägenwil |
|---|---|
| ISO 9001 | |
| ISO 13485 | |
| FDA-inspected |
History
- 1989
Company founded
- 1998
First certification according to ISO 9001
- 2010
Medical coating production according to ISO 13485