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Medicoat – Fertigung

Plasma coatings for implants, thermal spray systems and spray powders from our own production

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Medicoat AG

Mägenwil (CH) · Étupes (FR) · China (CN)New on Amplifa

1989Founded
Over 100Employees (CH/FR/CN)
3Sites: Switzerland, France, China
ISO 9001Certified since 1998
ISO 13485Medical coating since 2010

About Medicoat

Medicoat AG is a company specializing in thermal spray technology with a focus on plasma spraying (APS and VPS), headquartered in Mägenwil, Switzerland. For implant manufacturers, the company coats metallic, ceramic and polymer implants with rough titanium and hydroxylapatite coatings (ISO 13485, FDA-inspected) and manufactures implants and instruments as a one-stop shop: milling, turning, polishing, laser marking as well as cleanroom packaging in blister or pouch. In plant engineering, Medicoat develops and manufactures turnkey thermal spray systems including spare parts and service and delivers them worldwide. In addition, the company produces titanium and hydroxylapatite spray powders as well as resorbable blasting media (HA/TCP) in its own production. Its own research and laboratory group analyzes and develops coating properties for medical and industrial applications. Over 100 employees work at the sites in Switzerland, France and China.

Site
Mägenwil
Processes
Plasma coating / plasma spraying, Vacuum plasma spraying (VPS), Atmospheric plasma spraying (APS), Titanium and hydroxylapatite coatings on metallic, ceramic and polymer implants, Development and manufacture of thermal spray systems (turnkey coating plants), Spray powder production (titanium and hydroxylapatite powders), Production of resorbable blasting media (HA/TCP), Milling of implants and instruments
Materials
Titanium, Hydroxylapatite, TCP (resorbable blasting media HA/TCP), Ceramic (implant material), Polymer (implant material), Metal (implant material), HA/TCP (resorbable), Metallic implant materials
Certificates
ISO 13485, ISO 9001, FDA-inspected
Founded
1989
Employees
Over 100 (at all
Industries
Medical technology / implant manufacturers, Industrial surface coating
  1. 01

    Spray powder production (titanium, hydroxylapatite, HA/TCP blasting media)

  2. 02

    Coating development and laboratory analysis

  3. 03

    Implant machining (milling, turning, polishing, laser marking)

  4. 04

    Plasma coating (APS/VPS)

  5. 05

    Cleanroom packaging (blister/pouch)

  6. 06

    Plant engineering: development, manufacturing, worldwide delivery, spare parts

Materials & Processes

Ti

Titanium

Rough titanium coatings on implants as well as titanium spray powder from our own production.

HA

Hydroxylapatite

Bioactive hydroxylapatite coatings and spray powders for medical implants.

HA/TCP

HA/TCP (resorbable)

Resorbable blasting media made of hydroxylapatite and TCP from our own production.

Metall

Metallic implant materials

Base materials for titanium and hydroxylapatite coatings.

Keramik

Ceramic

Implant material that is coated with titanium and hydroxylapatite layers.

Polymer

Polymer

Implant material that is coated with titanium and hydroxylapatite layers.

Sites

Standort Mägenwil

Mägenwil

CH

Headquarters, coating production, plant engineering and powder manufacturing

Materials
Titanium, hydroxylapatite
  • Thermal spray systems / coating plants (development & manufacturing)

Étupes

FR

Site in France

China

CN

Site in China

Parts & Services

Implant stem with rib structure
Implant stem with rib structurePlasma coating (titanium/HA) · Medical technology
Coating plant (PVA system)
Coating plant (PVA system)Plant engineering · Thermal spraying

Inside the production

Medicoat – plasma coating, plant engineering & spray powders
Medicoat – plasma coating, plant engineering & spray powders
About us – coating experts
About us – coating experts
Philipp Gruner, CEO
Philipp Gruner, CEO

Industries

Medical technology / implant manufacturersIndustrial surface coating

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plasma coating / plasma sprayingSurface––––Titanium, Hydroxylapatite
Vacuum plasma spraying (VPS)Surface–––––
Atmospheric plasma spraying (APS)Surface–––––
Titanium and hydroxylapatite coatings on metallic, ceramic and polymer implantsSurface––––Titanium, Hydroxylapatite, Metal, Ceramic, Polymer
Development and manufacture of thermal spray systems (turnkey coating plants)Engineering–––––
Spray powder production (titanium and hydroxylapatite powders)Engineering––––Titanium, Hydroxylapatite
Production of resorbable blasting media (HA/TCP)Surface––––Hydroxylapatite (HA/TCP)
Milling of implants and instrumentsMachining–––––
Turning of implants and instrumentsMachining–––––
Polishing of implants and instrumentsSurface–––––
Laser marking of implants and instrumentsSurface–––––
Cleanroom packaging (blister or pouch)Assembly–––––
Coating development and analysis of coating properties in the laboratoryTesting–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Thermal spray systems / coating plants (development & manufacturing)––––Mägenwil, Switzerland

Additional services

Plasma / plasma coating (titanium and hydroxylapatite coatings)Plant engineering: development and manufacture of thermal spray systems, worldwide deliverySpray powder production: titanium and hydroxylapatite powders from our own productionProduction of resorbable blasting media (HA/TCP)Implant machining: milling, turning, polishing, laser markingCleanroom packaging (blister or pouch)Coating development and laboratory analysis of coating properties

Reference customers

Renowned medical technology companies (not named individually)

Quality

Medical coating production has been carried out in accordance with ISO 13485 since 2010 and is FDA-inspected; plant engineering has been ISO 9001 certified since 1998. In its own laboratory, coating properties are analyzed and coatings characterized.

EvidenceMägenwil
ISO 9001
ISO 13485
FDA-inspected

History

  1. 1989

    Company founded

  2. 1998

    First certification according to ISO 9001

  3. 2010

    Medical coating production according to ISO 13485

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