Manufacturer of surgical instruments: wound retractor systems, bone drills and implant removal sets made of stainless steel, produced in-house.
Medizintechnik Sattler GmbH
Königsee (Werkstrasse 9, 07426)New on Amplifa
Family-owned medical technology company from Thuringia
Medizintechnik Sattler GmbH is a family-owned manufacturer and distributor of medical devices based in Königsee, Thuringia. Founded in 1993, the company manufactures surgical instruments such as the modular Sattler® wound retractor system, implant removal sets (small fragment, large fragment, SOS set) and rotating instruments such as bone drills and milling tools. Production is carried out entirely in-house on more than 1,200 m²: from cutting to CNC turning and Swiss turning, CNC milling, 5-axis CNC grinding technology through to vibratory finishing, polishing, blasting and laser marking. High-quality, specially alloyed stainless steels from certified German steel suppliers are used as materials. In addition to distributing its own products via its online shop and sales partners, the company performs OEM manufacturing for medical device manufacturers, develops custom solutions according to drawing and offers a repair service for surgical instruments. Fields of application include orthopedics, neurosurgery, traumatology, gynecology, urology as well as general, visceral, vascular and thoracic surgery.
- Site
- Königsee
- Processes
- CNC milling, CNC turning / Swiss turning, CNC grinding (circular and profile grinding, 5-axis CNC grinding technology), Sawing technology / material cutting, Vibratory finishing / polishing (surface treatment), Blasting (fully automatic blasting cabinet), Coatings (optional to improve tool life), Laser marking (medical sector)
- Materials
- high-quality medical-grade stainless steel (rust-free), specially alloyed stainless steels, high-quality materials from the German certified steel supplier, Medical-grade stainless steel (specially alloyed)
- Certificates
- DIN EN ISO 13485:2021, DIN EN ISO 9001, FDA certificate (USA), FDA clearance (USA, named US agent)
- Founded
- 1993
- Industries
- Medical technology, Surgery/OR, Orthopedics, Neurosurgery, Traumatology, Gynecology
- 01
Engineering / development according to drawing
- 02
Material preparation (cutting, sawing)
- 03
CNC turning / Swiss turning
- 04
CNC milling
- 05
CNC grinding (circular and profile grinding)
- 06
Heat treatment / hardening
- 07
Vibratory finishing, polishing, blasting
- 08
Laser marking
- 09
Assembly
- 10
Quality assurance and documentation
Materials and processes
Medical-grade stainless steel (specially alloyed)
High-quality, specially alloyed stainless steels from a German certified steel supplier for all surgical instruments and rotating tools.
Locations
Königsee
DEHeadquarters, production and office
- Materials
- Stainless steel
- 5-axis CNC milling machine
- 5-axis CNC grinding technology
- CNC Swiss turning machine
- Vibratory finishing and polishing machine
- Fully automatic blasting cabinet
- Laser marking device
- Laser system
- CNC milling and sawing technology
- 3D profilometer
- Measuring technology for rotating instruments
- Conventional machine technology
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC millingMachining | – | – | – | – | stainless steel (specially alloyed stainless steels) |
| CNC turning / Swiss turningMachining | tightest tolerances (blank production) | – | – | – | stainless steel |
| CNC grinding (circular and profile grinding, 5-axis CNC grinding technology)Machining | – | – | – | – | specially alloyed stainless steels |
| Sawing technology / material cuttingMachining | – | – | – | – | – |
| Vibratory finishing / polishing (surface treatment)Surface | – | – | – | – | stainless steel |
| Blasting (fully automatic blasting cabinet)Surface | – | – | – | – | – |
| Coatings (optional to improve tool life)Surface | – | – | – | – | – |
| Laser marking (medical sector)Surface | – | – | – | – | – |
| Laser system / laser technologyJoining | – | – | – | – | – |
| Hardening / hard machining processesHeat treatment | – | – | – | – | specially alloyed stainless steels |
| Manufacture of bone drills and milling tools (rotating instruments)Machining | – | – | – | – | specially alloyed stainless steels |
| Manufacture of surgical instruments (wound retractor systems, implant removal sets)Assembly | – | – | – | – | high-quality medical-grade stainless steel, stainless steel |
| Repair service for surgical instrumentsAssembly | – | – | – | – | – |
| Quality assurance: optical and tactile measuring methods, 3D profilometer, measuring technology forTesting | – | – | – | – | – |
| Development of custom solutions / customer-specific products (also according to drawing, OEM)Engineering | – | – | – | – | – |
| Conventional machine technologyMachining | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis CNC milling machine | – | – | – | 2023 | Königsee |
| CNC grinding technology / 5-axis CNC grinding machines | – | – | – | 2019, 2009 | Königsee |
| Swiss turning technology (CNC Swiss turning machine) | – | – | – | 2017 | Königsee |
| Vibratory finishing and polishing machine | – | – | – | 2020, 2017 | Königsee |
| Fully automatic blasting cabinet | – | – | – | 2019 | Königsee |
| Laser marking device (medical sector) | – | – | – | 2018 | Königsee |
| Laser system | – | – | – | 2023 | Königsee |
| CNC milling and sawing technology | – | – | – | 2012 | Königsee |
| 3D profilometer (surface measurement) | – | – | – | 2024 | Königsee |
| Measuring technology for rotating instruments | – | – | – | 2016 | Königsee |
Additional services
Quality and certification
Manufacturing is subject to seamless process control with optical and tactile measuring methods, a 3D profilometer for surface measurement and special measuring technology for rotating instruments; documentation is carried out in accordance with ISO 13485.
| Evidence | Königsee |
|---|---|
| DIN EN ISO 13485:2021 | |
| DIN EN ISO 9001 | |
| FDA clearance (USA, named US agent) |