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MESSER – Fertigung

Manufacture of vessels, apparatuses and steel structures as well as assembly of industrial plants

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MESSER Industriemontagen & Apparatebau GmbH

Heringen (Werra)New on Amplifa

1947Founded
220+Employees (MESSER Group)
ca. 60 tComponent weight (drying drums, heat exchangers)
ca. 26 mMaximum apparatus length (deodorizing column)

About MESSER Industriemontagen & Apparatebau

MESSER Industriemontagen & Apparatebau GmbH in Heringen (Werra) manufactures vessels, apparatuses, pressure vessels, tanks to DIN, vessels under AwSV, heat exchangers, drying drums, piping and steel structures to EN 1090-2 EXC 3. Materials processed include unalloyed carbon steels, S235 to S460, alloyed CrNi steels (stainless steel) and special steels using manual arc welding, submerged arc welding and MAG/TIG processes. The group comprises WSM Messer Spezialmontagen GmbH (special assembly including steelworks technology, power plant construction, cement plants, plant relocation) and Messer Personalservice with more than 220 qualified employees. Customers come from steel production, power plant construction, the cement industry, chemicals, process engineering, the edible oil industry as well as potash/salt and environmental technology, including K+S, Salzgitter, Wintershall, Solvay and LAFARGE. Range of services: planning and design, manufacturing, industrial assembly, repairs, pipework, surface treatment and quality inspection including transport and commissioning.

Site
Heringen (Werra)
Processes
Manual arc welding (111), Submerged arc welding (121), Metal active gas welding tMAG (135), Metal active gas welding with flux-cored electrode MAGF (136/138), Tungsten inert gas welding TIG (141), Apparatus and vessel construction (pressure vessels, vacuum vessels, tanks to DIN, vessels under, Manufacture of drying drums, Manufacture of heat exchangers
Materials
S 235, S 275, S 355, S 460, CrNi steels (stainless steel), Unalloyed carbon steels (mild steel), Special steels, Unalloyed carbon steels
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 45001:2023, AD 2000 Merkblatt HP0 / DIN EN ISO 3834-2, EN 1090-2:2018, Certificate under water law (certified specialist company), Certificate under AÜG (permit for commercial temporary staffing), Welding approvals (PED 2014/68; EN 1090-2 EXC 3; processes, ISO 9001, ISO 45001, EN 1090, AD 2000 HP0 / EN ISO 3834-2, Water law (certified specialist company)
Founded
1947
Employees
220+ (MESSER Group)
Industries
Steel production and steel processing, Power plant construction/energy, Cement production, Chemicals, Process engineering, Petrochemicals
  1. 01

    Planning and design

  2. 02

    Steel cutting and prefabrication

  3. 03

    Welding fabrication (apparatus and vessel construction)

  4. 04

    Surface treatment (corrosion protection)

  5. 05

    Testing (pressure, weld seam and leak testing)

  6. 06

    Assembly incl. transport and commissioning

Materials & Processes

S235

S 235

Structural steel for welded steel and vessel structures to EN 1090-2.

S355

S 355

High-strength structural steel for load-bearing steel structures.

S460

S 460

Highest-strength structural steel for highly stressed welded components.

CrNi

CrNi steels (stainless steel)

Rust-resistant and acid-resistant steels for apparatuses in the chemical and food sectors.

C-St.

Unalloyed carbon steels

Mild steels for pressure vessels, tanks and drying drums.

Site

Heringen (Werra)

DE

Administrative headquarters and manufacturing site (Lengers district)

Part weight / size
up to approx. 60 t per component
Lot size
One-off production to series
Materials
S235–S460, CrNi steels, special steels
  • Cranes 5 t and 10 t
  • Production hall 330 sqm (1960)
  • Second hall 550 sqm (1962)

Manufactured Apparatuses & Structures

Apparatus and vessel construction
Apparatus and vessel constructionWelding fabrication · chemicals/process engineering
Deodorizing column (ø 3.5 m, approx. 26 m, approx. 30 t)
Deodorizing column (ø 3.5 m, approx. 26 m, approx. 30 t)Vessel construction · edible oil industry
Combined condenser (ø approx. 5 m, approx. 18 m, approx. 56 t)
Combined condenser (ø approx. 5 m, approx. 18 m, approx. 56 t)Vessel construction · power plant
Drum drive
Drum driveSpecial machinery construction · cement/drying
Statort parts for industrial fans
Statort parts for industrial fansWelding fabrication · plant engineering

Inside the production

Welding fabrication at the Heringen plant
Welding fabrication at the Heringen plant
Special assemblies WSM
Special assemblies WSM
Assembly personnel in industrial deployment
Assembly personnel in industrial deployment
Plant premises Landecker Straße 50, Heringen
Plant premises Landecker Straße 50, Heringen

Industries

Steel production and steel processingPower plant construction/energyCement productionChemicalsProcess engineeringPetrochemicalsEdible oil industryPotash/salt industryWastewater/environmental technology hydraulic steel engineeringAsphalt/building materials industryMunicipal wastewater/environmental technologyEnvironmental technology/dust extraction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manual arc welding (111)Joining––––S 235, S 275, S 355, S 460, CrNi steels
Submerged arc welding (121)Joining––––S 235, S 275, S 355, S 460, CrNi steels
Metal active gas welding tMAG (135)Joining––––S 235, S 275, S 355, S 460, CrNi steels
Metal active gas welding with flux-cored electrode MAGF (136/138)Joining––––S 235, S 275, S 355, S 460, CrNi steels
Tungsten inert gas welding TIG (141)Joining––––CrNi steels, S 235, S 275, S 355, S 460
Apparatus and vessel construction (pressure vessels, vacuum vessels, tanks to DIN, vessels underWelding/vessel construction–approx. 26 m (deodorizing column)up to approx. 60 t (drying drums/heatOne-off production – Seriesmild steel, stainless steel, unalloyed carbon steels, alloyed CrNi steels, special steels
Manufacture of drying drumsWelding/vessel construction–25 m × Diameter up to approx. 5 m60 to–unalloyed carbon steels, alloyed CrNi steels, special steels
Manufacture of heat exchangersWelding/vessel construction–20 mapprox. 60 t–stainless steel, mild steels
Pipework (prefabrication and assembly)Joining––––all materials, processes and diameters as specified
Steel construction / welded structures (EN 1090-2 EXC 3)Joining––––S 235, S 275, S 355, S 460
Industrial assembly and disassembly of industrial plantsAssembly–––––
Repairs and restoration of industrial plantsAssembly–––––
Plant relocation (dismantling, transport, reassembly, commissioning)Assembly–––––
Planning and design (draft, design and calculation)Engineering–––––
Surface treatment / surface finishing (corrosion protection)Surface–––––
Visual testing level 2 (VT)Testing–––––
Dye penetrant testing level 2 (PT)Testing–––––
Pressure, weld seam and leak testingTesting–––––

Additional services

Planning and designManufacturing (apparatus, vessel and pressure vessel construction, heat exchangers, drying drums)Industrial assembly and disassemblyRepairs and restorationPipeworkWelding technologySpecial assemblies (WSM: steelworks technology, power plant construction, cement plants, plantPersonnel service (commercial temporary staffing)Quality assurance (structural, pressure, weld seam and leak testing)Surface treatmentFilter technology with peripherals (thickeners, clarifiers, flotation systems)Assembly incl. transport and commissioning/trial operation

Reference customers

K+S (Hattorf/Philippsthal site)K-Ley GmbH & Co. KGSalzgitter steelworksWintershallSolvayLAFARGE Zement GmbH (Wössingen, Karsdorf)DYCKERHOFF Deuna Zement GmbHSMS DEMAGVA Stahl Linz / voestalpineSUNDWIG GmbHPaul Wurth UmwelttechnikEKO EisenhüttenstadtHKM Hüttenwerke Krupp MannesmannHITACHI Power Europe GmbHAJO-tec GmbHTÜV Technische Überwachung Hessen GmbH (inspection organization)

Quality & Certifications

Quality inspection includes structural, pressure, weld seam and leak testing as well as visual testing (VT) and dye penetrant testing (PT) level 2. Welding approvals are held to AD 2000 HP0 / DIN EN ISO 3834-2, EN 1090-2 EXC 3 and PED 2014/68.

EvidenceHeringen (Werra)
ISO 9001
ISO 45001
EN 1090
AD 2000 HP0 / EN ISO 3834-2
Water law (certified specialist company)

Company History

  1. 1947

    Founding of the assembly company KARL MESSER & Söhne by Karl Messer on 1 September

  2. 1955

    Rename to KARL MESSER KG

  3. 1960

    Commissioning of production at the Heringen-Lengers site on 330 sqm; focus on piping, steel and vessel construction

  4. 1962

    Second hall at the Lengers site with 550 sqm of floor space, 5 t and 10 t cranes

  5. 1964

    Hans Messer takes over company management after the death of his father Karl

  6. 1974

    Rename to KARL MESSER GmbH & Co. KG on 1 January

  7. 2005

    On 1 May, Dipl.-Ing. Michael Klebsch takes over the assets of Karl Messer GmbH & Co. KG i. I. and founds the successor company Messer Industriemontagen & Apparatebau GmbH

  8. 2009

    Manufacture of a combined condenser (ø approx. 5 m, length approx. 18 m, approx. 56 t) for a power plant in Holland

  9. 2010

    Assembly of an asphalt mixing plant for the company Amman in Winterberg; replacement of the lock gate in Bamberg

  10. 2012

    Manufacture of a deodorizing column (ø approx. 3.5 m, approx. 26 m long, approx. 30 t) for an edible oil factory in NRW

  11. 2023

    Manufacture of two storage vessels for K-Ley GmbH & Co. KG; renewal of an extraction system (approx. 370 m) for the Salzgitter steelworks

  12. 2024

    Manufacture and assembly of a dissolving apparatus as well as drum divider renewal for K+S Hattorf site

  13. 2025

    Manufacture and assembly of two storage tanks and two lamella clarifiers (each approx. 45 t) for K+S Hattorf site

  14. 2026

    First implementation of a customer project with Pillowplates (cooling pipe, ø 750 mm) for a research institute

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