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MICS – Fertigung

Technical acceptances, inspections, PMI material testing, expediting and project management for industrial plants and components.

MICS Logo

MICS Engineering and Inspection GmbH

Mülheim a.d. Ruhr (DE)New on Amplifa

2014Founded (as successor to MICS International GmbH)
Mülheim a.d. RuhrHead office (Strippchens Hof 11)
WorldwideAreas of operation, including Brazil, Congo, China, India

About MICS Engineering and Inspection

MICS Engineering and Inspection GmbH is a technical service provider based in Mülheim an der Ruhr, operating since 2014 as the successor to MICS International GmbH. Its service portfolio includes worldwide technical acceptances and inspections of industrial plants and components, manufacturing surveillance and supplier qualification, expediting and schedule monitoring, as well as project management. For material identification (PMI/mix-up testing), an X-ray fluorescence analyzer (XRF, type X-MET7500) and a mobile spectral analysis device are used; stainless steels, aluminum, nickel, cobalt, copper and titanium alloys as well as tool steel are tested. Further testing methods include drone inspection, thermography and non-destructive testing (NDT). TÜV-certified competent persons perform recurring inspections of pressure vessels and piping in accordance with BetrSichV (German Industrial Safety Ordinance). Inspections are carried out, among other things, on piping construction (pipes, pipe bends, joints, weld seams), turbines, compressors, valves and pumps as well as on coatings. Through a worldwide network of inspectors and engineers, projects are supported, among others, in Brazil, the Congo, China and India; reporting is provided in German and English, in compliance with standards such as ASME, ASTM, API, ANSI, ISO, EN and DIN.

Site
Mülheim a.d. Ruhr
Processes
Technical acceptances & inspections of industrial plants and components, PMI / mix-up testing by means of XRF (X-ray fluorescence analysis), PMI / mix-up testing by means of mobile spectral analysis (spark spectrometer, determination of, Drone inspection, Thermographic testing, Competent person for inspection of pressure vessels and piping (BetrSichV, TÜV certified), Non-destructive testing (NDT) in the context of inspections, Inspection of piping construction (pipes, pipe bends, joints, weld seams)
Materials
Stainless steels, Aluminum alloys, Nickel alloys, Cobalt alloys, Copper alloys, Tool steel, Titanium alloys, X-ray Fluorescence Analysis (X-MET7500)
Certificates
TÜV-certified competent persons (pressure vessel inspection), TÜV-certified competent persons (inspection of pressure vessels/piping), Radiation protection officers in accordance with RöV
Founded
2014
Industries
Refinery/Petrochemicals, Plant engineering, Machinery and component engineering, Industrial companies with international supply chains, Refinery/Petrochemicals (e.g., refinery expansions), Industrial companies with supply chains (including suppliers from China, India)
  1. 01

    Supplier qualification

  2. 02

    Manufacturing surveillance

  3. 03

    PMI/material testing

  4. 04

    Inspection & technical acceptance

  5. 05

    Expediting/schedule monitoring

  6. 06

    Project management

  7. 07

    Report documentation (DE/EN)

Materials & Testing Methods

RFA

X-ray Fluorescence Analysis (X-MET7500)

Non-destructive PMI mix-up testing of stainless steels, aluminum, nickel, cobalt, copper and titanium alloys as well as tool steel (elements Mg to U), without damage to the test object.

SPEK

Mobile Spectral Analysis (Spark Spectrometer)

Complements XRF with elements such as carbon that cannot be detected by XRF.

EDLST

Stainless Steels

Material identification in the context of PMI and incoming goods inspection.

AL

Aluminum Alloys

Material identification in the context of PMI and incoming goods inspection.

NI/CO

Nickel and Cobalt Alloys

Material identification in the context of PMI and incoming goods inspection.

CU

Copper Alloys

Material identification in the context of PMI and incoming goods inspection.

WST

Tool Steel

Material identification in the context of PMI and incoming goods inspection.

TI

Titanium Alloys

Material identification in the context of PMI and incoming goods inspection.

Site

Standort Mülheim a.d. Ruhr

Mülheim a.d. Ruhr

DE

Head office / technical service provider

  • X-ray fluorescence analyzer X-MET7500
  • Mobile spectral analysis device (spark spectrometer)
  • Drone for inspections

Inspected Components

Piping construction (pipes, pipe bends, joints, weld seams)
Piping construction (pipes, pipe bends, joints, weld seams)Inspection/NDT · Plant engineering
Turbines, compressors, valves, pumps
Turbines, compressors, valves, pumpsTechnical acceptance · Machinery and component engineering
Pressure vessels and piping
Pressure vessels and pipingRecurring inspection (BetrSichV) · Plant operators
Coatings
CoatingsInspection · Surface technology

Inside the production

Worldwide technical acceptances and inspections
Worldwide technical acceptances and inspections
Inspection/acceptance service at suppliers and manufacturers
Inspection/acceptance service at suppliers and manufacturers

Industries

Refinery/PetrochemicalsPlant engineeringMachinery and component engineeringIndustrial companies with international supply chainsRefinery/Petrochemicals (e.g., refinery expansions)Industrial companies with supply chains (including suppliers from China, India)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Technical acceptances & inspections of industrial plants and componentsTesting–––––
PMI / mix-up testing by means of XRF (X-ray fluorescence analysis)Testing––––Stainless steels, Aluminum alloys, Nickel and cobalt alloys, Copper alloys, Tool steel, Titanium alloys
PMI / mix-up testing by means of mobile spectral analysis (spark spectrometer, determination ofTesting––––Stainless steels, Aluminum alloys, Nickel and cobalt alloys, Copper alloys, Tool steel, Titanium alloys
Drone inspectionTesting–––––
Thermographic testingTesting–––––
Competent person for inspection of pressure vessels and piping (BetrSichV, TÜV certified)Testing–––––
Non-destructive testing (NDT) in the context of inspectionsTesting–––––
Inspection of piping construction (pipes, pipe bends, joints, weld seams)Testing–––––
Inspection of turbines, compressors, valves, pumps and other componentsTesting–––––
Inspection of coatingsSurface–––––
Manufacturing surveillance and supplier qualificationTesting–––––
Project ManagementEngineering–––––
Expediting Service / Schedule MonitoringEngineering–––––
Preventive maintenance and diagnostics of plant conditionsEngineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
X-ray fluorescence analyzer (XRF / PMI)X-MET7500––––
Mobile spectral analysis device (spark spectrometer)–––––
Drone for inspections–––––

Additional services

Technical acceptances and inspections of industrial plants and componentsExpediting / schedule monitoringProject managementManufacturing surveillance and supplier qualificationPMI / mix-up testing (XRF X-MET7500, mobile spectral analysis)Drone inspectionThermographyMaterial testing (mobile material testing)Inspection of pressure vessels and piping by competent persons (BetrSichV)Inspection of piping construction, turbines, compressors, valves, pumpsReport documentation with photo documentation in German/English

Quality & Certification

The test results are documented in detailed reports with photo documentation in German or English. The testing personnel are trained in radiation protection in accordance with the X-ray Ordinance; each inspector is appointed as a radiation protection officer and officially approved.

EvidenceMülheim a.d. Ruhr
TÜV-certified competent persons (inspection of pressure vessels/piping)
Radiation protection officers in accordance with RöV

History

  1. 2014

    Commencement of operations as a technical service provider (previously as MICS International GmbH)

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