Assembly of special cables, custom wires and cable systems in small quantities for industry and military.
MIL-KABEL-SYSTEMS GmbH
AalenNew on Amplifa
About MIL-KABEL-SYSTEMS
MIL-KABEL-SYSTEMS GmbH is a provider of complete cable systems for the industrial and military sectors. The focus of the product range is on cable assembly in the high-tech sector, starting from the prototype stage. Based on customer-specific sketches, special cables and custom wires are produced fully assembled and ready for use, including documentation. Since production takes place in parallel with documentation preparation, short delivery times are possible. An extensive warehouse, specifically for cable assembly in the military sector, enables rapid deliveries; all catalog products are available from 1 meter or 1 piece in small quantities. The company also offers EMC re-braiding of cables and connectors, as well as verification of approvals for MIL- or VG-approved components with delivery documentation. The company headquarters with production and warehouse is located in Aalen, Baden-Württemberg.
- Site
- Aalen
- Processes
- Cable assembly / special cables and custom wires (fully assembled incl. documentation), Cable assembly in the high-tech sector incl. prototype construction, EMC re-braiding of cables and connectors, Cable assembly (high-tech sector, prototype construction), Assembly according to customer-specific sketches incl. documentation, Documentation, Extensive warehouse stocking for short delivery times, Delivery of small quantities from 1 m
- Materials
- Halogen-free wire/heat-shrinkable material (halogen-free, flexible, thin-wall 2:1), Halogen-free medium-wall material 2:1, Semi-flexible, adhesive-coated material 3:1, Semi-flexible, adhesive-coated material 4:1, Highly flexible, chemically resistant material 2:1, Halogen-free, flexible, thin-wall shrink products, Halogen-free, medium-wall shrink material, Semi-flexible, adhesive-coated shrink material
- Certificates
- MIL/VG approval verification
- Industries
- Industry, Military/Defense
- 01
Customer-specific sketches/templates
- 02
Warehouse stocking of components
- 03
Cable assembly incl. prototype construction
- 04
EMC re-braiding
- 05
Documentation
- 06
Delivery from small quantities
Materials and Products
Halogen-free, flexible, thin-wall shrink products
Halogen-free, flexible and thin-wall heat-shrinkable material with a shrink ratio of 2:1.
Halogen-free, medium-wall shrink material
Halogen-free, medium-wall heat-shrinkable material with a shrink ratio of 2:1.
Semi-flexible, adhesive-coated shrink material
Semi-flexible, adhesive-coated material with a shrink ratio of 3:1.
Semi-flexible, adhesive-coated shrink material
Semi-flexible, adhesive-coated material with a shrink ratio of 4:1.
Highly flexible, chemically resistant material
Highly flexible and chemically resistant material with a shrink ratio of 2:1.
MIL- and VG-approved components
Components with MIL or VG approval are sourced exclusively from approved manufacturers; the approvals are verified and, on request, enclosed with the delivery documents.
Location
Aalen
DEHeadquarters, production and warehouse
- Lot size
- Small quantities from 1 m / 1 piece
- Materials
- Special cables, custom wires, shrink products, EMC braid
Cables and Assembled Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly / special cables and custom wires (fully assembled incl. documentation)Assembly | – | from 1 m (smallest order quantity) | small quantities from 1 m | 1 m / 1 piece | Copper conductor (cables/wires) |
| Cable assembly in the high-tech sector incl. prototype constructionAssembly | – | – | – | Small quantities from 1 m | – |
| EMC re-braiding of cables and connectorsAssembly | – | – | – | – | Shielding braid/EMC braid |
Additional services
Quality and Approvals
When MIL- or VG-approved components are ordered, the presence of the approvals is continuously verified; the certificates can, on request, be enclosed with the delivery documents. Every assembly is carried out including documentation.
| Evidence | Aalen |
|---|---|
| MIL/VG approval verification |
History
- 2007
Publication of the bilingual complete catalog (September 2007) covering warehouse capacity