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MIT System Valves – Fertigung

Manufacturer of system valves, assemblies and stainless steel vessels for process technology – from design through CNC and welding production to assembly.

MIT System Valves Logo

MIT – Moderne Industrietechnik GmbH & Co. KG

Vlotho (Exter) · Wuhan (Hubei)New on Amplifa

approx. 3 decadeson the market as supplier and manufacturer
> 20 yearsexperience in fire-extinguishing technology
2 sitesGermany and China
DN10–DN600nominal sizes in the valve range
up to approx. 1000 lvolume of stainless steel vessels

More than a supplier – system solutions for process technology

MIT – Moderne Industrietechnik of Vlotho-Exter has been a supplier, manufacturer and partner for system solutions, assemblies and special valves in process technology for almost three decades. Building on an extensive range of industrial valves (ball valves, butterfly valves, solenoid and coaxial valves, safety valves and more), the company develops and manufactures customer-specific system valves and ready-to-install assemblies. Production includes CNC turning and milling (single pieces to series, in multi-shift operation), welding technology (TIG, MIG, MAG, orbital welding) in stainless steel, steel and aluminium, as well as the assembly of complete systems including PLC control and control cabinet construction. Another focus is the manufacture of stainless steel vessels (up to approx. 1000 litres) and stainless steel funnels in industrial, food and pharma quality. Customer industries include dosing and filling technology, fire protection, filtration and water treatment, surface technology as well as food and pharma. In addition to its headquarters in Vlotho, MIT maintains a site in Wuhan, China, and supplies customers worldwide.

Site
Vlotho
Processes
CNC turning (lathes from bar stock, inserts, special single-piece production to medium series), CNC milling (machining centers with 2 work spaces, swivel head for 3-side machining, diagonal, TIG welding (AC/DC), manual at 3D welding tables and on the automated circumferential seam welding, MIG/MAG welding with pulse, Orbital welding (gas-tight, internally formed, for piping components), Manufacture of stainless steel vessels (up to approx. 1000 L, surfaces: ground, polished,, Manufacture of stainless steel funnels (industrial, food, pharma quality; eccentric,, Manufacture of stainless steel piping components (heating channels, double jackets)
Materials
Stainless steel, Steel, Aluminium, Brass, Grey cast iron, Cast steel, Spheroidal graphite cast iron, Gunmetal
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 3834-3 (certified welding specialist company), AD2000 data sheet HP0/HP100R (certified manufacturer for pressure equipment), PED 2014/68/EU Module A2 (Pressure Equipment Directive), Welder qualifications DIN EN ISO 9606-1, Procedure qualifications DIN EN ISO 15614-1, Non-destructive testing DIN EN ISO 9712 (PT2, VT2), AD2000 data sheet HP0/HP100R, PED 2014/68/EU Module A2, DIN EN ISO 9606-1 (welder qualifications), DIN EN ISO 15614-1 (procedure qualifications), DIN EN ISO 9712 (NDT, PT2/VT2)
Industries
Dosing and filling technology, Fire protection, Filtration, separation and water treatment, Surface technology, Food & Pharma, Paint and coatings industry
  1. 01

    Design and engineering (CAD, prototyping)

  2. 02

    Procurement and raw material storage

  3. 03

    CNC turning and milling

  4. 04

    Welding technology (TIG, MIG/MAG, orbital)

  5. 05

    Surface treatment (pickling, grinding, polishing, anodizing)

  6. 06

    Assembly and electronics/PLC control

  7. 07

    Quality inspection (pressure tests, NDT, leakage)

  8. 08

    Packaging and logistics

Materials and processes

1.4301 / 1.4571

Stainless steel

Corrosion-resistant base material for valves, vessels and piping components, also in 316L for food and pharma applications.

1.0715

Steel

Used for ball valves and valve bodies up to PN100.

CW617N

Brass

Used for ball valves, valves and turned parts, e.g. in fire protection.

Al

Aluminium

Material for lightweight welded constructions such as pressure tanks and coaxial valve housings.

GG / GS

Cast iron, cast steel and spheroidal graphite cast iron

Cast materials for butterfly valves, solenoid valves and strainers up to DN600.

PTFE/FKM/EPDM

Sealing materials

Soft seals and sleeves for temperature- and media-dependent valve design.

CNC-Drehen

CNC turning

Machining from bar stock and inserts up to 420 mm diameter and 1538 mm length, from special single-piece production to medium series.

CNC-Fräsen

CNC milling

Machining centers with Heidenhain control and 3-side swivel head for components up to 2200 x 400 x 360 mm.

WIG/MIG/MAG

Welding

Manual at 3D welding tables and on the circumferential seam welding machine; certified welding specialist company per DIN EN ISO 3834-3.

Orbitalschweißen

Orbital welding

Gas-tight, internally formed welding of piping components for food and pharma.

Eloxieren

Surface finishing

Electroplated/chemical nickel plating, galvanizing and anodizing of turned parts, e.g. in fire protection.

E-Polieren

Electropolishing

Surface treatment of stainless steel vessels and piping components in pharma quality.

Sites

Standort Vlotho (Exter)

Vlotho (Exter)

DE

Headquarters with production, engineering and sales

Lot size
Special single-piece production to medium and large series
Materials
Stainless steel, steel, brass, aluminium, cast iron/cast, plastics
  • CNC lathes (Mazatrol, chucks up to 12", Ø 420 mm, length 1538 mm)
  • CNC machining centers (Heidenhain, 2200 x 400 x 360 mm, swivel head for 3-side machining)
  • 3D welding tables
  • Automated circumferential seam welding machine

Wuhan (Hubei)

CN

Asian headquarters

Components

Machined component
Machined componentCNC machining · metalworking
Turned part production
Turned part productionCNC turning · process technology
Milled component
Milled componentCNC milling · mechanical engineering
Stainless steel funnels
Stainless steel funnelsWelding technology · food & pharma
Assembly / block solution
Assembly / block solutionAssembly · process technology

Inside the production

Production and engineering in Vlotho-Exter
Production and engineering in Vlotho-Exter
Assembly of assemblies and systems
Assembly of assemblies and systems
Custom valves according to application
Custom valves according to application
System solutions for filtration and water treatment
System solutions for filtration and water treatment

Industries

Dosing and filling technologyFire protectionFiltration, separation and water treatmentSurface technologyFood & PharmaPaint and coatings industryAdhesives industryShipbuildingMechanical and plant engineeringFire protection (spark extinguishing systems, sprinklers, foam extinguishingFiltration and separationWater treatmentSurface technology (coating, painting, cleaning systems)Food (food, chocolate and beverage industry)Pharma

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC turning (lathes from bar stock, inserts, special single-piece production to medium series)Machining–max. machining length 1538 mm × max. machining diameter 420 mm–special single-piece production – small to medium seriesStainless steel, Steel, Brass, Aluminium, Spheroidal graphite cast iron, Cast steel, Grey cast iron, Bronze, Plastics
CNC milling (machining centers with 2 work spaces, swivel head for 3-side machining, diagonalMachining–2200 mm (X travel) × 400 mm (Y travel); 360 mm (Z travel)–single piece to seriesStainless steel, Steel, Aluminium, Brass, Spheroidal graphite cast iron, Cast steel, Grey cast iron, Plastics
TIG welding (AC/DC), manual at 3D welding tables and on the automated circumferential seam weldingJoining––––Stainless steel, Steel, Aluminium
MIG/MAG welding with pulseJoining––––Stainless steel, Steel, Aluminium
Orbital welding (gas-tight, internally formed, for piping components)Joining––––Stainless steel (304, 316L)
Manufacture of stainless steel vessels (up to approx. 1000 L, surfaces: ground, polished,Joiningindustrial, food-grade,volume up to approx. 1000 L––Stainless steel 304, Stainless steel 316L
Manufacture of stainless steel funnels (industrial, food, pharma quality; eccentric,Joiningmill finish, ground, polishedcylinder height 50-400 mm × diameter 300-500 mm––Stainless steel (sheet thickness 1 mm, 1.2 mm, 1.5 mm)
Manufacture of stainless steel piping components (heating channels, double jackets)Joiningground, polished, electropolished,–––Stainless steel 304, Stainless steel 316L
Assembly of assemblies and complete systems (spark extinguishing lines, process gas distributors,Assembly–––––
Design and engineering (CAD programs, analysis tools, prototyping, series development of complexEngineering–––––
Surface treatment of vessels/piping components (brush pickled, dip pickled,Surfaceindustrial, food-grade,–––Stainless steel
Electroplated and chemical nickel plating, galvanizing, anodizing of turned partsSurface–––small series – large quantitiesBrass alloys, Light metals, Steels, Stainless steels, Plastics
Non-destructive testing (NDT) PT1/PT2 per DIN EN ISO 3452-1, destructive testingTesting–––––
Pressure tests (air, water), helium leak test (Sneaf test), leakage and pressure testing ofTesting–––––
PLC programming and visualization of control cabinets (electronics/control)Engineering–––––
Saw cutting, raw material storage, material management and packagingJoining–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC lathe––Chuck size up to 12"; max. machining diameter 420 mm; max. machining length 1538 mm;–Vlotho (Germany)
CNC lathe with Mazatrol controlMazak (Mazatrol control)–Mazatrol control, automatic tool measurement–Vlotho (Germany)
CNC machining center with Heidenhain control, swivel head for 3-side machining–2 (machiniX/Y/Z travel: 2200 x 400 x 360 mm; max. 12,000 rpm; tool magazine up to 42 tools;–Vlotho (Germany)
3D welding tables––manual welded construction–Vlotho (Germany)
Automated circumferential seam welding machine––––Vlotho (Germany)

Additional services

Design (CAD, prototyping, series development)Welding technology (TIG, MIG, MAG; stainless steel, steel, aluminium)CNC turning and milling (single piece to series, multi-shift operation)Assembly of assemblies and systemsElectronics/control: planning, engineering, PLC programming, control cabinet constructionProcurement and logistics/outsourcing of assembliesQuality management and inspection (pressure tests, dye penetrant testing, helium leak test)Material re-certification of materials (DIN EN 10204 2.1/2.2/3.1)Consulting/selection of industrial valvesStainless steel vessel and funnel manufacturing incl. engineering per PED 2014/68/EU

Quality and certifications

MIT is certified to DIN EN ISO 9001:2015 and operates a quality management system with process KPI monitoring, supplier qualification and incoming goods inspections with calibrated measuring instruments. As a certified welding specialist company (DIN EN ISO 3834-3, AD2000 HP0/HP100R, PED 2014/68/EU Module A2), pressure tests, helium leak tests and non-destructive testing (PT2, VT2 per DIN EN ISO 9712) are carried out independently.

EvidenceVlotho (Exter)
DIN EN ISO 9001:2015
DIN EN ISO 3834-3 (certified welding specialist company)
AD2000 data sheet HP0/HP100R
PED 2014/68/EU Module A2
DIN EN ISO 9606-1 (welder qualifications)
DIN EN ISO 15614-1 (procedure qualifications)
DIN EN ISO 9712 (NDT, PT2/VT2)

History

  1. Establishment of the core competence as supplier, manufacturer and partner for system solutions, assemblies and special valves in process technology – for almost three decades.

  2. More than 20 years of experience in manufacturing and development in the field of fire-extinguishing technology (fire protection).

  3. Establishment of the Asian headquarters in Wuhan (Hubei), China.

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