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Development and extrusion of custom plastic profiles and seals made from thermoplastics and elastomers.

MO

mobil Kunststoffprofile AG

Wolfhalden (CH)New on Amplifa

50+Employees
16Extrusion production lines
1'000 articles/yearfor 300 customers from 20 industries
>120materials processed
50–100new tools per year

About mobil ksp

mobil Kunststoffprofile AG (mobil ksp) develops and produces customer-specific plastic profiles and seals for demanding industrial applications. At its Swiss site in Wolfhalden, thermoplastics and elastomers are extruded on 16 production lines, including more than 120 materials such as PVC, ABS, TPE, TPU, PP, PE, POM, PC, PMMA, PA, EPDM and NBR, some of them drinking-water and fire-protection compliant. The service portfolio includes coextrusion, mechanical post-processing (sawing, punching, drilling, milling, embossing, printing), surface finishing via film wrapping and lamination, as well as assembly kitting, welding, corner and ring vulcanisation and assembly group mounting. In-house tool design and construction covers 50 to 100 tools per year, supplemented by simulation and rapid prototyping. Around 1000 articles are produced annually for 300 customers from 20 industries, in small and large series. Buyers come from mechanical engineering, mobility, construction, door and gate systems, lighting technology, shopfitting as well as water and piping systems.

Site
CH-9427 Wolfhalden
Processes
Extrusion of plastic profiles (thermoplastics, elastomers), Coextrusion (hard/soft, multicolour, multi-component), Mechanical post-processing: sawing/cutting to fixed length, punching, milling, drilling, embossing,, Surface finishing: laminating, printing, film wrapping (film sheathing), Assembly kitting and mounting: application of adhesive tapes, gluing, welding, corner vulcanisation,, Engineering/development of plastic profiles (concept, feasibility studies, simulation,, Quality management (ISO 9001:2015, machine data acquisition, laser-based measuring systems, sensor, Packaging (special packaging, labelling incl. barcode/QR code) and delivery/warehouse logistics
Materials
PVC, ABS, TPE, TPU, PP, PE-HD, PE-LD, POM
Certificates
ISO 9001:2015, ISO 9001:2015 (Herisau site), ISO 9001:2015 (IQNet)
Employees
50+
Industries
Light-metal construction, Mobility/Vehicle engineering, Construction/Building envelopes, Water and piping systems, Mechanical engineering, Door and gate systems
  1. 01

    Consulting and material selection

  2. 02

    Engineering with simulation and rapid prototyping

  3. 03

    Tool design and tool construction

  4. 04

    Extrusion and coextrusion

  5. 05

    Post-processing and surface finishing

  6. 06

    Assembly kitting and assembly group mounting

  7. 07

    Packaging with batch traceability

  8. 08

    Delivery and warehouse logistics

Locations

Wolfhalden

CH

Headquarters with production, development and administration

Lot size
Small series to large series
Materials
Thermoplastics and elastomers (PVC, ABS, TPE, TPU, PP, PE, EPDM, NBR, among others)
  • 16 extrusion lines
  • 3 new extrusion lines (2022)
  • Elastomer line (2025)
  • Film wrapping line (2019)
  • Machine park for assembly kitting (punching, vulcanisation, adhesive tape application)
  • Laser-based measuring systems

Industries

Light-metal constructionMobility/Vehicle engineeringConstruction/Building envelopesWater and piping systemsMechanical engineeringDoor and gate systemsShopfittingHousehold and appliance engineeringLighting technologyShading systemsMobility/Vehicle engineering & Transport (rail vehicles, buses, trucks,Customer-specific profiles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extrusion of plastic profiles (thermoplastics, elastomers)Plastics–––Small series – Large seriesPVC, ABS, TPE, TPU, PP, PE-HD, PE-LD, POM, PC, PMMA, ASA, SAN, PA, EPDM, NBR, PK, SB, CR, TPC/TPE-E (Hytrel®), Drinking-water approval, FDA, KTW, W270
Coextrusion (hard/soft, multicolour, multi-component)Plastics––––PP with TPV, ABS/ASA with TPS, PVC-U + PVC-P, TPE, EPDM
Mechanical post-processing: sawing/cutting to fixed length, punching, milling, drilling, embossing,Plastics–––Small series – Large series–
Surface finishing: laminating, printing, film wrapping (film sheathing)Surface––––Plastic films, Aluminium films, Stainless steel films
Assembly kitting and mounting: application of adhesive tapes, gluing, welding, corner vulcanisation,Joining–––Small series – Large seriesTPE, Elastomers (EPDM, NBR)
Engineering/development of plastic profiles (concept, feasibility studies, simulation,Engineering–––––
Quality management (ISO 9001:2015, machine data acquisition, laser-based measuring systems, sensorTesting–––––
Packaging (special packaging, labelling incl. barcode/QR code) and delivery/warehouse logisticsAssembly–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extrusion lines (production lines)–16––Wolfhalden
Extrusion lines (new, modernisation)–3–2022Wolfhalden
Elastomer line–1–2025Wolfhalden
Film wrapping line–1–2019Wolfhalden
Machine park for assembly kitting (punching, vulcanisation, adhesive tape application)––––Wolfhalden
Quality inspection equipment and laser-based measuring systems––––Wolfhalden

Additional services

Extrusion of thermoplastics and elastomersCoextrusionDevelopment/Engineering incl. simulation and rapid prototypingIn-house tool design and tool constructionMaterial consulting/Material know-howQuality management (ISO 9001)Post-processing: sawing, punching, drilling, milling, embossing, printingSurface finishing: laminating, printing, film wrapping, film sheathingAssembly kitting and assembly group mountingWelding, corner vulcanisation, ring vulcanisationAdhesive tape applicationCustom packaging incl. barcode/QR labelling, batch traceabilityDelivery and warehouse logistics (just in time)Worldwide on-site service360-degree services

Reference customers

VERWO AG (system partner of the Swiss Army Duro vehicles)Manufacturer of quick-clamping systemsManufacturer of door and gate systemsGerman staircase manufacturerLeading manufacturer of shower systemsWell-known manufacturer of household appliancesManufacturer of ventilation and air-conditioning unitsManufacturer of elements for building protectionManufacturer of solar protection technologyManufacturer of light stripsManufacturer of entrance mat systemsMachinery manufacturer (warning/protection profiles)Startup (camera slider)Manufacturer of storage and operating equipmentInternationally active electronics company (sports timekeeping)System partner for military vehicles

Quality

The quality management system is certified to ISO 9001:2015; modern quality inspection equipment, laser-based measuring systems, sensor technology and a machine data acquisition system monitor all production-related parameters. Seamless documentation and batch traceability ensure consistent quality, even for repeat orders.

EvidenceWolfhalden
ISO 9001:2015

History

  1. 2019

    Commissioning of the new film wrapping line for profile finishing.

  2. 2020

    Investment in simulation software for the design of extrusion dies.

  3. 2021

    New corporate identity with a change to the colour blue.

  4. 2022

    Commissioning of three new extrusion lines to modernise production.

  5. 2023

    The mobil Group acquires a site in Wolfhalden.

  6. 2024

    Building permit for the conversion of the former textile building in Wolfhalden.

  7. 2025

    Commissioning of the new elastomer line; rebranding of the brand presence from mobil Kunststoffprofile to mobil ksp.

  8. 2026

    Occupancy of the Wolfhalden site; all locations are brought together under one roof.

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