We manufacture die-cast, CNC-machined, injection-molded and stamped parts, permanent magnets and complete system solutions for industry
mobilverde technologies GmbH
GeilenkirchenNew on Amplifa
About mobilverde
mobilverde technologies GmbH was founded in 2010 in Geilenkirchen, building on many years of experience in automotive, aerospace and industry. The technology company manufactures aluminium, zinc and magnesium die-cast parts, CNC-machined precision parts on 3-, 4- and 5-axis machines, plastic injection-molded parts from 0.01 g to 400 g, stamped metal parts (high-speed progressive and reel-to-reel stamping) as well as plastic-bonded and sintered permanent magnets made of NdFeB, SmCo, AlNiCo, SmFeN and ferrite. From these competencies, complete system solutions emerge, including assembly, kitting and just-in-time delivery. Production takes place via a network of external production facilities that are organized and audited by mobilverde. Customers come from automotive, aerospace, industry, mechanical and plant engineering, household appliances, electronics, telecommunications and photovoltaics; global mid-sized companies and corporations worldwide are supplied.
- Site
- Geilenkirchen
- Processes
- Die casting (aluminium, zinc, magnesium die casting), CNC machining (3-, 4- and 5-axis, CNC milling, turning, hard turning), Plastic injection molding (single- and multi-component, insert/overmolding, micro molding, gas, Stamping (reel-to-reel, progressive, deep-drawing, micro metal stamping), Permanent magnets (sintering, injection molding, compression molding, casting), System solutions / assembly, Welded construction (laser welding, MAG, CNC tube bending, laser cutting), Heat treatment
- Materials
- Aluminium EN AW 6082 T6, Sheet metal DC01, Cu-ETP (E-Cu58), Brass, Phosphor bronze, Beryllium copper, Stainless steel, Nickel-silver
- Certificates
- DIN EN ISO 9001:2015, ISO 9001 (DIN EN ISO 9001:2015), IATF 16949 (production plants)
- Founded
- 2010
- Industries
- Automotive, Automotive Aftermarket, Aerospace/Aviation, Industry, Mechanical and Plant Engineering, Household Appliances
- 01
Design and prototype development
- 02
Toolmaking
- 03
Die casting / CNC machining / injection molding / stamping / magnet
- 04
Surface treatment
- 05
Assembly
- 06
Quality inspection
- 07
Kitting, packaging and logistics
Materials and Processes
Aluminium, zinc and magnesium die casting
Aluminium, zinc and magnesium alloys (e.g. A383/ADC12, AlSi10MnMg, Zamak, AZ91D) in die casting, part weight 30 g to 15 kg, tolerance ±0.05 mm.
CNC machining (3-/4-/5-axis)
Milling and turning with tolerances down to ±0.002 mm in aluminium, steel, stainless steel, titanium, copper, brass, bronze, Kovar and high-temperature alloys.
Plastic injection molding
Single- and multi-component injection molding, insert/overmolding and micro molding from 0.01 g to 400 g in engineering polymers such as PEEK, PPS and LCP.
Stamping (high-speed, reel-to-reel)
Mass production of high-precision metal parts with material thicknesses from 0.04 mm to 3.2 mm on 30 sets of high-speed stamping presses.
Permanent magnets
NdFeB, SmCo, AlNiCo, SmFeN and Plasto-Ferrite via sintering, injection molding, compression molding or casting, including overmolding and coating.
System solutions and assembly
Complete assemblies (up to approx. 775 × 580 × 480 mm, approx. 15 kg) including welded construction, assembly and packaging.
Locations
Geilenkirchen
DECompany headquarters
- Materials
- Aluminium, zinc, magnesium, steel, plastic, permanent magnets
- Die-casting machines 120–1650 t (external)
- Injection molding machines 350–2000 kN (external)
- High-speed stamping presses 30–160 t (external)
- 3- and 5-axis turning and milling machines (external)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Die casting (aluminium, zinc, magnesium die casting)Casting | ± 0.05 mm | – | 30 grams – 15 kg | – | , , Magnesium alloys AZ91D, AM60B, AM50A, AS41B |
| CNC machining (3-, 4- and 5-axis, CNC milling, turning, hard turning)Machining | CNC turning ±0.002 mm / CNC milling ±0.003 mm · 3.2 Ra µm | – | – | – | Aluminium, Steel, Stainless steel, Alloyed steel, High-temperature alloys, Copper, Bronze, Titanium, Brass, Plastics, Kovar, Carbon steel |
| Plastic injection molding (single- and multi-component, insert/overmolding, micro molding, gasPlastics | – | – | 0.01 g – 400 g | – | – |
| Stamping (reel-to-reel, progressive, deep-drawing, micro metal stamping)Forming | ± 0.05 mm; pilot hole dimensional tolerance ±0.007 mm | – | 0.04 mm (material thickness) – 3.2 mm (material thickness) | – | Stainless steel, Aluminium, Nickel-silver, Brass, Phosphor bronze, Beryllium copper, Copper (Cu-ETP), Spring steel, Cold-rolled steel DC01 |
| Permanent magnets (sintering, injection molding, compression molding, casting)Plastics | ± 0.05 mm | – | – | – | Ferrites, NdFeB, SmCo, AlNiCo, SmFeN |
| System solutions / assemblyAssembly | ± 0.25 mm | approx. 775 mm × approx. 580 mm × approx. 480 mm | approx. 15 kg | Small series – Large series | AlZn10Si8Mg, Steel S235JR, ABS, Plastics, Metals |
| Welded construction (laser welding, MAG, CNC tube bending, laser cutting)Joining | – | approx. 1100 mm × approx. 760 mm × approx. 500 mm | approx. 15 kg | – | Steel S235JR |
| Surface | – | – | – | – | Aluminium, Steel, Plastic, |
| Heat treatmentHeat treatment | – | – | – | – | Steel, Metals |
| Product development, prototypes, feasibility studies, validation (engineering)Engineering | – | – | – | Prototypes/small series | Plastic, Metal |
| Quality inspection (spectral analysis, CT, X-ray, ultrasound, hardness testing, tensile testing, 3DTesting | – | – | – | – | Aluminium, Metals, Plastic, Magnets |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-speed stamping presses with electronic sensors | – | 30 sets | Tonnages 30 t to 160 t, 60 to 1500 strokes per minute | – | external production facilities |
| Die-casting machines | – | – | Tonnages 120 t to 1650 t | – | external production facilities |
| Injection molding machines | – | – | 350 to 2000 kN clamping force | – | external production facilities |
| 3-axis turning and milling machines | – | – | – | – | – |
| 5-axis turning and milling machines | – | – | – | – | – |
Additional services
Quality
mobilverde is certified to DIN EN ISO 9001:2015 and operates a complete quality traceability system; the external production sites hold industry-specific certificates such as IATF 16949, ISO 9001, AS 9100, NADCAP or ISO 14001 and are audited regularly. Testing methods include spectral analysis, CT, X-ray, ultrasound, hardness testing, tensile testing, 3D measurement and magnetic testing; processes per FAI, FMEA, SPC, PPAP, APQP and MSA.
| Evidence | Geilenkirchen |
|---|---|
| ISO 9001 (DIN EN ISO 9001:2015) | |
| IATF 16949 (production plants) |
History
- 2010
Company founded on the basis of many years of experience in automotive, aerospace and industry
- 2023
Exhibition appearance at CWIEME 2023