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Mooser – Fertigung

Manufacture of vibrators, vibration motors, vibration beams and vibration tables for concrete and bulk materials technology

Mooser Logo

Mooser-Schwingungstechnik GmbH

Puchheim near MunichNew on Amplifa

Over 50 yearsExperience in vibration technology
Puchheim (82178)Location near Munich
up to 25 mWorking width of the modular vibration beam system
6000 rpmSpeed of high-frequency external vibrators

About Mooser-Schwingungstechnik

Mooser-Schwingungstechnik GmbH in Puchheim near Munich has been developing and manufacturing vibration technology equipment for over 50 years, in particular for concrete compaction. The portfolio comprises high-frequency external vibrators (EHF series), high-frequency internal vibrators in 42V and 230V versions (HJ/HJU), pneumatic internal vibrators (VF), formwork vibrators such as the pneumatic external vibrator VR56K and the electric formwork vibrator VE2/2 BS, electronic frequency converters (FR/FRS), three-phase and DC vibration motors (VE series), frequency converters for vibration motors, vibration tables, the patented concrete pre-compactor as well as patented, vibration-damped profile vibration beams and a modular vibration beam system up to 25 m working width made of self-supporting aluminium truss construction. Housings of the vibration motors are made from aluminium gravity die casting; vibration beams are custom-designed and manufactured from aluminium and steel. Fields of application include precast concrete, in-situ concrete, tunnel, bridge and industrial hall construction as well as bulk material applications such as silo discharge, screening plants and concrete pumps. Reference projects include the Rosenstein tunnel in Stuttgart, the Erdinger Ringschluss, the Oberau tunnel and the noise protection gallery in Germering/Gilching, among others as a partner of Peri and Leonhard Weiß.

Site
Puchheim
Processes
Concrete compaction of precast elements (high-frequency external vibrators), Concrete compaction of in-situ concrete (high-frequency internal vibrators 42V), Concrete compaction with high-frequency internal vibrators with integrated converter 230V, Concrete compaction with pneumatic internal vibrators (VF series), Concrete pre-compaction / de-airing (pre-compactor in the concrete hose), Formwork vibrators / pneumatic external vibrator VR56K for formwork systems (Peri), Profile vibration beams for tunnel construction and special geometries (vibration-damped, individual, Modular vibration beam system (aluminium truss construction, bend points +/-5%, levelling to DIN
Materials
Concrete / fresh concrete, Aluminium (truss construction of vibration beams), Aluminium gravity die casting (vibration motor housings), Steel (steel formwork), Vulkulan caps (internal vibrators), Aluminium, Aluminium gravity die casting, Steel
Industries
Construction industry, Precast concrete, Tunnel construction, Bridge construction, Industrial hall construction, Bulk materials/Silo discharge
  1. 01

    Individual consulting

  2. 02

    Project planning

  3. 03

    Design

  4. 04

    Manufacturing

  5. 05

    Delivery

Materials and Processes

Al

Aluminium

Self-supporting truss construction of the vibration beam modules

Al-Kokillenguss

Aluminium gravity die casting

Housings of the EHF high-frequency vibration motors, robust and designed for continuous operation

Stahl

Steel

Construction material for vibration beams and applications on steel formwork

Kunststoff

Vulkulan

Caps on internal vibrators prevent the transfer of vibrations to reinforcement or formwork

Location

Standort Puchheim

Puchheim

DE

Headquarters with development, design and manufacturing

Materials
Aluminium, steel, plastic
  • Manufacture of vibration motor housings in aluminium gravity die casting
  • Design and manufacture of custom profile vibration beams
  • Assembly of internal and external vibrators

Products

High-frequency external vibrator EHF2
High-frequency external vibrator EHF2Electric · Precast concrete
High-frequency internal vibrator HJ
High-frequency internal vibrator HJElectric 42V · In-situ concrete
Pneumatic internal vibrator VF
Pneumatic internal vibrator VFCompressed air · In-situ concrete
Profile vibration beam
Profile vibration beamCustom manufacturing · Tunnel construction
Concrete pre-compactor
Concrete pre-compactorPatented · Concrete pumps
Three-phase vibration motor VE 130
Three-phase vibration motor VE 130Unbalance motor · Bulk materials technology
Vibration table
Vibration tableVibration technology · Compaction
Electronic frequency converter FRS
Electronic frequency converter FRS42V output · Internal vibrators

Inside the production

Rosenstein tunnel Stuttgart
Rosenstein tunnel Stuttgart
Erdinger Ringschluss
Erdinger Ringschluss
Noise protection gallery Germering and Gilching
Noise protection gallery Germering and Gilching
Consortium Oberau tunnel
Consortium Oberau tunnel
Combination for concrete compaction
Combination for concrete compaction
High-frequency formwork vibrator EHF6/4
High-frequency formwork vibrator EHF6/4

Industries

Construction industryPrecast concreteTunnel constructionBridge constructionIndustrial hall constructionBulk materials/Silo dischargeScreening plantsConcrete pumps/Mixing trucks

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Concrete compaction of precast elements (high-frequency external vibrators)Forming––––Concrete, Steel formwork
Concrete compaction of in-situ concrete (high-frequency internal vibrators 42V)Forming––––Fresh concrete
Concrete compaction with high-frequency internal vibrators with integrated converter 230VForming––––Fresh concrete
Concrete compaction with pneumatic internal vibrators (VF series)Forming––––Fresh concrete
Concrete pre-compaction / de-airing (pre-compactor in the concrete hose)Forming––––Fresh concrete
Formwork vibrators / pneumatic external vibrator VR56K for formwork systems (Peri)Forming––––Concrete
Profile vibration beams for tunnel construction and special geometries (vibration-damped, individualForming–Frame segments up to 25 m working width––Aluminium, Concrete
Modular vibration beam system (aluminium truss construction, bend points +/-5%, levelling to DINFormingBend points at frame joints up to +/- 5%25m––Aluminium
Compaction of bulk materials, moulding sand, silo container discharge, conveying troughs, screeningForming––––Sand, Bulk material
Generation of linear centrifugal force with frequency converter + vibration motorForming–––––
Design and manufacture of custom vibration beams / project planningEngineering––––Aluminium, Steel

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
High-frequency external vibrator (electric)Mooser EHF2, EHF6/4, EHF8, EHF15–6000 rpm; centrifugal force 3520-20000 N; 42V/100V/250V; 320-1200 W; 5.9-17 kg–Puchheim
High-frequency vibration motor EHF 2Mooser EHF 2/2, EHF 2/4–6000 rpm, 3520 N, 100/200 Hz, IP66, thermal class F, housing in aluminium gravity die casting–Puchheim
High-frequency internal vibrator 42V (electric)Mooser HJ38, HJ50, HJ59, HJ65–Poker diameter 38-65 mm–Puchheim
High-frequency internal vibrator with integrated converter 230VMooser HJU38, HJU50, HJU59, HJU65 (website: HJU38-HJU70 in the PDF)–Poker diameter 38-70 mm; centrifugal force 1500-7330 N; 13,500-12,000 rpm; hose length 7 m;–Puchheim
Pneumatic internal vibratorMooser VF40, VF50, VF60, VF80–Poker diameter 40-80 mm; centrifugal force 2712-15829 N; 11000-22000 rpm; 6 bar–Puchheim
Pneumatic external vibrator / formwork vibratorMooser VR56K–––Puchheim
Electric formwork vibratorMooser VE2/2 BS–––Puchheim
Electronic frequency converterMooser FR 1,8; FR 2,5; FRS 2,5; FRS 3,6; FRS 5,3; FRS-R 5,3–Output 42V/50Hz; 1.8-5.3 kVA; 16-31 kg–Puchheim
Concrete pre-compactor (patented)Mooser Vorverdichter–12000 rpm, 1350 N, 42V/200Hz, hose lengths 3/4 m–Puchheim
Profile vibration beam (vibration-damped, custom)Mooser Profil-Rüttelbohlen–individually designed, adjustable axis and height, a wide variety of radii possible–Puchheim
Modular vibration beam systemMooser Rüttelbohlen Baukasten–Working width up to 25 m; self-supporting aluminium truss construction–Puchheim
DC vibration motorMooser VE 2GL-12; VE 2GL-24; VE 2GL-24 reinforced–3000 rpm; 1100-1980 N; 12V/24V; 72-96 W; 4.8-5.4 kg–Puchheim
Three-phase vibration motor (unbalance motor)Mooser VE 0,4; VE 40; VE 130; series VE 2, VE 6, VE 8, VE 12, VE 15, VE 30, VE 55,–––Puchheim
Frequency converter for vibration motorsMooser SR 2; SR 15; SR 30; SR 55–for VE/EHF vibration motor series; weight 3.15-28 kg–Puchheim
Vibration tablesMooser–––Puchheim

Additional services

individual consultingproject planningdesign of custom vibration beamsdeliveryfrequency converters for internal vibrators

Reference customers

Leonhard WeißPeri (formwork systems, mentioned as project partner)Rosenstein tunnel StuttgartErdinger RingschlussNoise protection gallery Germering + GilchingConsortium Oberau tunnelBebenroth tunnelB29 Schwäbisch GmündSilberberg and Baumleite tunnelsStans H4-3 tunnelSchlüchtern tunnelFrankenhein and Küchen tunnelsWeir sill Kehl am Rhein

History

  1. Over 50 years of experience in vibration technology according to the company

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