Moser Fahrzeugtechnik develops and manufactures on-board electrical systems, wiring harnesses, control units and switch cabinets for special-purpose vehicles in small and medium series.
Moser Fahrzeugtechnik GmbH
Albbruck – Unteralpfen (DE) · Tunisia (TN)New on Amplifa
Electrical engineering for special-purpose vehicle construction
Moser Fahrzeugtechnik GmbH is a system supplier specialized in automotive engineering for electrical systems in special-purpose and commercial vehicle construction. The company develops and produces on-board electrical systems, wiring harnesses, control units and control panels as well as switch boxes, control cabinets and central electrical systems – from prototype development and the custom production of test devices to the manufacture of small and medium series. Manufacturing comprises cable assembly with wire cutting, machine contact pressing (crimping) with crimp force monitoring, high-performance automated braiding of cable bundles as well as wire marking; electrical engineering design is carried out with EPLAN P8 and EPLAN Harness proD. All components are delivered ready for operation and plug-ready (Plug'n'Play). Customers include companies from the special-purpose vehicle industry, municipal technology, exhaust gas and drilling technology as well as the electric commercial vehicle sector; references include Aebi Schmidt, MAGNA, MULAG, Bucher Hydraulics and Designwerk Technologies. The headquarters with development and production is located in Albbruck-Unteralpfen, with an additional site in Tunisia specialized in series production.
- Site
- Albbruck – Unteralpfen
- Processes
- Cable assembly / wire harness manufacturing (wire cutting, crimping of sleeves, eyelets, connectors), Machine contact pressing (crimping) with crimp force monitoring, Braiding technology / braiding of cable bundles (high-performance machine), Wire marking, Manufacture of switch boxes, switch cabinets / central electrical systems, Manufacture of control units and control panels, Prototype development and custom production of test devices for trial operation, Testing equipment / final inspections and tests of components
- Materials
- Copper, Copper wires, Circuit diagram design, 3D wiring harness design, Machine contact pressing
- Certificates
- ISO 9001:2015, ISO 9001:2015 (TÜV SÜD, valid until 27.04.2027)
- Industries
- Special-purpose vehicle construction, Automotive and commercial vehicle industry, Municipal technology, Exhaust gas technology, Drilling technology, Electric commercial vehicles
- 01
Electrical engineering design and development (EPLAN P8, EPLAN Harness proD)
- 02
Prototype construction and custom production of test devices
- 03
Cable assembly (wire cutting, crimping, braiding, marking)
- 04
Manufacture of switch boxes, control cabinets and control units
- 05
Inspection and testing of components
- 06
Delivery as a plug-ready Plug'n'Play system
Materials & Processes
Copper wires
Base material of the cable assembly for on-board electrical systems and wiring harnesses.
Circuit diagram design
Electrical engineering design and documentation of on-board electrical systems.
3D wiring harness design
Digital 3D design of wiring harnesses for vehicle construction.
Machine contact pressing
Fully automatic crimping of sleeves, eyelets and connectors with crimp force monitoring for consistent quality.
Sites
Albbruck – Unteralpfen
DEHeadquarters, development & production
- Lot size
- Prototype, custom production, small to medium series
- Materials
- Copper wires, wiring harnesses
- Machine park for wire harness manufacturing (wire cutting, pressing machines)
- High-performance machine for braiding cable bundles
- Testing equipment
Tunisia
TNSeries production
- Lot size
- Larger quantities (series production)
- Modern production facilities
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly / wire harness manufacturing (wire cutting, crimping of sleeves, eyelets, connectors)Joining | – | – | – | Small series to medium series | Copper wires |
| Machine contact pressing (crimping) with crimp force monitoringJoining | – | – | – | – | – |
| Braiding technology / braiding of cable bundles (high-performance machine)Surface | – | – | – | – | – |
| Wire markingSurface | – | – | – | – | – |
| Manufacture of switch boxes, switch cabinets / central electrical systemsAssembly | – | – | – | – | – |
| Manufacture of control units and control panelsAssembly | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Prototype development and custom production of test devices for trial operationEngineering | – | – | – | – | – |
| Testing equipment / final inspections and tests of componentsInspection | – | – | – | – | – |
| Series production of on-board electrical systems for special-purpose vehiclesAssembly | – | – | – | Small series | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-performance machine for braiding cable bundles | – | – | – | – | Germany site (Albbruck-Unteralpfen) |
| Machine park for wire harness manufacturing (wire cutting, pressing machines) | – | – | – | – | Germany site (Albbruck-Unteralpfen) |
Additional services
Reference customers
Quality
All work processes are monitored and documented by quality management; final inspections and tests ensure that only flawless components are delivered. The quality management system is certified to DIN EN ISO 9001:2015 by TÜV SÜD.
| Evidence | Albbruck – Unteralpfen | Tunisia |
|---|---|---|
| ISO 9001:2015 (TÜV SÜD, valid until 27.04.2027) |
Company History
- ca. 1990er
Founding of Moser Fahrzeugtechnik; specialized in vehicle electrical engineering for more than 30 years
- 2024
Re-certification to DIN EN ISO 9001:2015 by TÜV SÜD (valid until 27.04.2027)