Special vehicle construction as well as manufacturing of mechanical and electrical components for security, defense and municipalities
MOSOLF Automotive GmbH
Kirchheim/Teck · Kippenheim · Korschenbroich · BorkheideNew on Amplifa
Business Unit Special Vehicles of the MOSOLF Group
The Business Unit Special Vehicles of the MOSOLF Group is a specialist in special vehicle construction for the fields of internal security, defense, civil protection as well as industry and municipalities. The company offers complete solutions from a single source: from development and design via planning and prototype construction through to series production of body systems and conversions for passenger cars, vans and trucks. In addition, mechanical and electrical components are produced – including cable assembly and wiring harnesses, THT-soldered electronics, additive manufacturing of structural parts, holders and brackets as well as welding technology, sheet metal processing (stamping, bending) and surface treatment. In service workshops at the production sites, inspections, maintenance, calibration of driver assistance systems and conversions – also to alternative drives – are carried out, complemented by mobile service vehicles. Production sites are Kippenheim (Baden-Württemberg), Korschenbroich (North Rhine-Westphalia) and Borkheide (Brandenburg); the registered office of MOSOLF Automotive GmbH is located in Kirchheim/Teck. Customers include authorities and organizations with security tasks, fleet operators such as Autobahn GmbH as well as automotive manufacturers.
- Site
- Kirchheim/Teck
- Processes
- Additive manufacturing (structural parts, holders, brackets, covers, components), Cable assembly / wiring harnesses and cables, THT soldering (electrical components), Welding technology, Surface treatment, Sheet metal processing — stamping, Sheet metal processing — bending, Special vehicle construction (planning, prototype construction, series production of body
- Materials
- Additive manufacturing, Sheet metal processing (stamping, bending), Welding technology, Wiring harnesses and cables, THT soldering, Surface treatment and painting work
- Certificates
- Internal quality control in the production process, Pre-delivery inspection
- Industries
- Internal security, Defense, Civil protection, Industry/municipalities, Authorities and organizations with security tasks (BOS), Fleet operators
- 01
Development and design
- 02
Planning and prototype construction
- 03
Sheet metal processing (stamping, bending)
- 04
Welding technology
- 05
Additive manufacturing
- 06
Surface treatment
- 07
Cable assembly and electrical components (THT soldering)
- 08
Vehicle body systems and conversions / series production
- 09
Service workshop and support
Manufacturing processes
Additive manufacturing
In use since 2012 for holders, brackets, covers as well as structural parts and components with functional integration and weight reduction.
Sheet metal processing (stamping, bending)
Production of individual parts for special vehicle body systems.
Welding technology
Joining technology for mechanical components in small batches.
Wiring harnesses and cables
Complex wiring harnesses for engines, control units, lighting and sensor technology in special vehicle construction.
THT soldering
Production of electrical components for vehicle technology.
Surface treatment and painting work
Mechanics, body and painting work as well as vehicle finish.
Locations
Kippenheim
DEProduction site, special vehicle construction, service workshop (MOSOLF Special Vehicles GmbH)
- Materials
- Cable assembly, electrical components, sheet metal, plastic (additive)
- Additive manufacturing
- Cable assembly
- THT soldering
- Welding technology
- Sheet metal processing
- Service workshop
Korschenbroich
DEProduction site, service workshop, transport logistics (B&T Solutions GmbH)
- Service workshop
- Calibration of driver assistance systems
- CAN diagnostics
- Transport logistics
- Vehicle storage
Borkheide
DEProduction site, service workshop
- Service workshop
Kirchheim/Teck
DERegistered office MOSOLF Automotive GmbH
Manufacturing services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Additive manufacturing (structural parts, holders, brackets, covers, components)Additive | – | – | – | – | – |
| Cable assembly / wiring harnesses and cablesJoining | – | – | – | – | – |
| THT soldering (electrical components)Joining | – | – | – | – | – |
| Welding technologyJoining | – | – | – | – | – |
| Surface treatmentSurface | – | – | – | – | – |
| Sheet metal processing — stampingForming | – | – | – | – | – |
| Sheet metal processing — bendingForming | – | – | – | – | – |
| Special vehicle construction (planning, prototype construction, series production of bodyAssembly | – | – | – | – | – |
| Vehicle painting workSurface | – | – | – | – | – |
| Electrical development and production of electronic/mechanical componentsEngineering | – | – | – | – | – |
Additional services
Reference customers
Quality management
Vehicles are manufactured to stringent standards and undergo extensive quality controls; quality control is ensured throughout the entire production process and complemented by regular process reviews.
| Evidence | Kippenheim | Korschenbroich | Borkheide |
|---|---|---|---|
| Internal quality control in the production process | |||
| Pre-delivery inspection |
History
- 2011
Michael Ringwald takes over responsibility for operations at the Kippenheim site.
- 2012
Start of activities in the field of additive manufacturing.
- 2013
Christian Kerner takes over management of the MOSOLF branch in the Düsseldorf Rhine harbor.
- 2017
Christian Kerner moves to the special vehicles division at B&T Solutions GmbH (acquired after insolvency) and drives the turnaround forward.
- 2020
Spin-off of the special conversion business unit into MOSOLF Special Vehicles GmbH; Christian Kerner becomes Managing Director of B&T Solutions GmbH.
- 2022
Michael Ringwald and Christian Kerner become Managing Directors of the Business Unit Special Vehicles.