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MS-Electronics – Fertigung

Manufacturer-independent robotics and system integration including control cabinet construction and PLC programming from Nistertal.

MS-Electronics Logo

MS-ELECTRONICS GmbH

Nistertal (Westerwald), Rhineland-PalatinateNew on Amplifa

1999Founded in Nistertal in the Westerwald
ca. 12Employees
around 200 kmTypical operating area around Nistertal
HRB 23126, Amtsgericht MontabaurCommercial register

System integration for robotics and industrial automation since 1999

MS-ELECTRONICS GmbH, based in Nistertal in the Westerwald since 1999, is a robot- and manufacturer-independent system integrator for robotics and industrial automation. The company, with around 12 employees, plans, builds and integrates robot cells and complete automation systems for machine loading, palletizing, robot-assisted welding and end-of-line packaging lines through to turnkey commissioning. The value chain covers feasibility studies, engineering, control cabinet and switchgear construction, PLC programming with Siemens TIA Portal (S7-1200/1500, ET 200SP), process visualization, electrical assembly as well as retrofit and service. Robotics platforms from Universal Robots, DOBOT, Kawasaki, FANUC, KUKA, Yaskawa, Epson and Stäubli are integrated across manufacturers together with gripping technology, vision/3D/AI systems and safety; own products include mobile steel robot pedestals with leveling castors. Customers include companies from automotive supply, drive technology, glass processing, beverages and packaging, agricultural and garden machinery, metal processing, plastics and mechanical engineering. Projects are typically realized within a radius of around 200 km around Nistertal.

Site
Nistertal / Westerwald
Processes
Robotics integration / machine loading (machine tending), Robotic palletizing, Robot welding (arc welding, small series), Control cabinet construction / switchgear construction (incl. wire harness systems), PLC programming (Siemens TIA Portal, S7-1200/1500, ET 200SP, Safety), Electrical assembly, commissioning, service, retrofit, Feasibility study / circuit diagram creation (Eplan, WSCAD, AutoCAD), Vision / 3D / AI robotics, quality inspection
Materials
Steel, Universal Robots Cobots, DOBOT CR and CRA series, Kawasaki Robotics industrial robots, SCARA robotics (Epson, Stäubli), Siemens TIA Portal / PLC, Drive technology (SEW, Lenze, Mitsubishi), Vision, 3D and AI
Certificates
UR Certified System Integrator, Official system partner, Certified Dobot Partner, Official Partner, CE-compliant, documented system implementation, UR Certified System Integrator (Universal Robots, since 2014), Official system partner Kawasaki Robotics (2022), Certified Dobot Partner (Dobot Europe GmbH), Official Partner OnRobot (2024)
Founded
1999
Employees
12
Industries
Automotive supply, Drive technology, Glass processing, Beverages & packaging, Agricultural & garden machinery, Metal processing
  1. 01

    Feasibility study

  2. 02

    Engineering / circuit diagram creation

  3. 03

    Control cabinet and system construction

  4. 04

    Robotics integration (robots, grippers, vision, safety)

  5. 05

    PLC programming and process visualization

  6. 06

    Electrical assembly

  7. 07

    Commissioning, optimization and service

Robotics platforms, control technology and materials

Stahl

Steel

Used for the company's own mobile robot pedestals as steel profile frames with leveling castors (900 × 900 mm, robot base plate approx. 820 mm height).

UR

Universal Robots Cobots

Cobot integration with experience since 2013, Certified System Integrator since 2014 (e-Series, UR20).

DOBOT

DOBOT CR and CRA series

Certified integration for handling, assembly and palletizing (among others CR30H with up to 30 kg payload, 1800 mm reach) as well as humanoid and quadruped systems.

Kawasaki

Kawasaki Robotics industrial robots

Official system partner since 2022 for classic robot cells with high payload capacity and dynamics.

SCARA

SCARA robotics (Epson, Stäubli)

Integration for fast assembly, feeding and pick-and-place tasks.

TIA

Siemens TIA Portal / PLC

PLC programming on SIMATIC S7-1200/1500 and ET 200SP with PROFINET, Safety, WinCC Unified and SINAMICS.

Antriebe

Drive technology (SEW, Lenze, Mitsubishi)

Integration of MOVI-C/MOVIDRIVE, i550/i950 and FREQROL FR-E800/FR-A800 into plant processes.

Vision

Vision, 3D and AI

Camera technology from Cambrian, Keyence, ifm and Wenglor for detection, quality inspection and flexible robotics.

Greifer

Gripping technology (OnRobot, Robotiq, SCHUNK, Schmalz)

Cross-manufacturer selection of grippers and end-of-arm tools matched to workpiece and payload.

Vention

Vention platform

Modular frames, feeding systems and robot cells for scalable assembly and handling projects.

Location and production

Nistertal

DE

Headquarters, production (control cabinet construction, system construction) and system integration

Lot size
Single systems through to series systems, robot welding for small series
Materials
Steel (pedestal construction), Siemens PLC technology, components from various robotics manufacturers
  • Universal Robots UR cobot series / e-Series
  • DOBOT CR30H palletizing robot (30 kg, 1800 mm)
  • DOBOT CR series / CRA series
  • DOBOT Rover X1 (quadruped), Lumo L1 and Atom (humanoid)
  • Kawasaki Robotics industrial robots
  • FANUC CRX series
  • Yaskawa industrial robots
  • KUKA industrial robots
  • FAIRINO FR5 / FR10 / FR20
  • Epson and Stäubli SCARA robots
  • Control cabinet construction with wire harness systems
  • Siemens TIA Portal, S7-1200/1500, ET 200SP, WinCC Unified
  • SEW / Lenze / Mitsubishi drive technology

Systems and components

Industrial control cabinet
Industrial control cabinetSwitchgear construction · Machine and special-purpose machine construction
PLC control cabinet with Siemens TIA
PLC control cabinet with Siemens TIAControl cabinet construction & PLC programming · Industrial automation
Completed switchgear system
Completed switchgear systemSwitchgear construction · Electrical assembly
Machine loading system
Machine loading systemRobotics integration · CNC / handling tasks
Robotic palletizing solution
Robotic palletizing solutionRobotics · End-of-line / Beverages & packaging
Robot welding station
Robot welding stationRobotics integration · Metal processing

Inside the production

DOBOT CR20A robot in operation
DOBOT CR20A robot in operation
Universal Robots UR20
Universal Robots UR20
Mobile humanoid robot in an industrial pilot system
Mobile humanoid robot in an industrial pilot system
DOBOT Rover X1 – quadruped robotics
DOBOT Rover X1 – quadruped robotics
Project visualization of palletizing and material flow
Project visualization of palletizing and material flow

Industries

Automotive supplyDrive technologyGlass processingBeverages & packagingAgricultural & garden machineryMetal processingPlasticsConsumer goodsMechanical engineeringEducation & training

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Robotics integration / machine loading (machine tending)Assembly––16 kg (typical robotics base)––
Robotic palletizingAssembly––30 kg robot payload––
Robot welding (arc welding, small series)Joining––5 kg (typical robotics base)small series–
Assembly–––––
Control cabinet construction / switchgear construction (incl. wire harness systems)Assembly–––––
PLC programming (Siemens TIA Portal, S7-1200/1500, ET 200SP, Safety)Engineering–––––
Electrical assembly, commissioning, service, retrofitAssembly–––––
Feasibility study / circuit diagram creation (Eplan, WSCAD, AutoCAD)Engineering–––––
Vision / 3D / AI robotics, quality inspectionTesting–––––
SCARA robotics (Epson, Stäubli) for assembly, feeding, pick-and-placeAssembly–––––
Mobile robotics (AGV, AMR, automated guided vehicles)Assembly–––––
Manufacturing of mobile robot pedestals (steel profile frame with leveling castors)Assembly–900 mm × 900 mm × approx. 820 mm (height of robot base––Stahl

15 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cobot integration (lightweight robots)Universal Robots UR cobot series / e-Series–––Nistertal
Palletizing robot CR30H (up to 30 kg payload, 1800 mm reach)DOBOT CR30H–1800 mm reach–Nistertal
Industrial robot integrationKawasaki Robotics–––Nistertal
Industrial robot integrationYaskawa–––Nistertal
Industrial robot integrationFANUC CRX series–––Nistertal
Industrial robot integrationKUKA–––Nistertal
Cobot / robotics integration (CR series, CRA series)DOBOT CR series / CRA series–––Nistertal
Cobot integration (FAIRINO FR series)FAIRINO FR5 / FR10 / FR20–––Nistertal
SCARA robot integrationEpson–––Nistertal
SCARA robot integrationStäubli–––Nistertal
Humanoid robotDOBOT Lumo L1–––Nistertal
Humanoid service robotics / embodied AIDOBOT Atom / ATOM Max & ATOM-W Rover X1–––Nistertal
Quadruped roboticsDOBOT Rover X1–––Nistertal
PLC controllers SIMATIC S7-1200 / S7-1200 G2 / S7-1500 / ET 200SPSiemens TIA Portal, SINAMICS, WinCC Unified–––Nistertal
Drive technology integrationSEW / Lenze / Mitsubishi MOVI-C / MOVIDRIVE, i550 / i950, FREQROL FR-E800 / FR-A800–––Nistertal

Additional services

Feasibility studyRobotics system integration (manufacturer-independent)Machine loadingRobotic palletizingRobot weldingEnd-of-line automationControl cabinet construction / switchgear constructionCircuit diagram creationPLC programming (Siemens TIA Portal)Process visualizationElectrical assemblyCommissioning & serviceRetrofitIn-house engineeringVision / 3D / AI integrationMobile robotics / AMRSpecial-purpose systems

Quality and certifications

Systems are implemented in CE-compliant and documented form; control cabinets undergo coordinated pre-tests before delivery, and commissioning takes place under real operating conditions with documented handover.

EvidenceNistertal
CE-compliant, documented system implementation
UR Certified System Integrator (Universal Robots, since 2014)
Official system partner Kawasaki Robotics (2022)
Certified Dobot Partner (Dobot Europe GmbH)
Official Partner OnRobot (2024)

Company history

  1. 1999

    Foundation and establishment in Nistertal in the Westerwald

  2. 2013

    First cobot experience with Universal Robots

  3. 2014

    UR Certified System Integrator

  4. 2020

    Re-certification as Universal Robots Certified System Integrator (April 30, 2020)

  5. 2022

    Kawasaki Robotics appoints MS-ELECTRONICS as official system partner on February 8, 2022; additionally Certified System Integrator of DOBOT

  6. 2024

    Official partner of OnRobot (gripping technology and end-of-arm tools)

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