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maintronic – Fertigung

OEM development and manufacturing of electronics, ELA (PA/voice alarm) amplifiers, building automation and sheet metal parts in Schweinfurt

MA

MTC maintronic GmbH

SchweinfurtNew on Amplifa

more than 35 yearsElectronics development and production
more than 25 yearsOEM manufacturer of audio power amplifiers
HRB 336, Amtsgericht SchweinfurtCommercial register
Prototypes to medium seriesLot sizes (no mass-produced items)
Sheet metal, aluminiumSheet metal materials

Development and manufacturing from a single source

MTC maintronic GmbH is an OEM manufacturer based in Schweinfurt that has been developing and producing electronic products for ELA technology (voice alarm), pro audio and building automation for more than 35 years. The company manufactures audio power amplifiers for fixed installations and alarm-monitored systems, actuators for lighting control (DALI, DMX, Casambi), event players, gym sound systems and lifestyle products such as infotainment audio systems and eBike tuning dongles. Its vertical range of production includes electronics development with circuit and PCB layout design (CAD/EDA), SMD and THT assembly, reflow and wave soldering as well as complete sheet metal fabrication: CNC punching, bending, riveting, spot and stud welding, powder coating, painting, screen printing and laser marking. Sheet metal and aluminium are manufactured into housings, chassis, front panels and 19-inch systems as prototypes and small to medium series. An in-house EMC laboratory with an RF measurement chamber enables EMC and CE testing; complete systems are assembled and tested from wiring through to final inspection. maintronic acts as an OEM supplier for many well-known companies and additionally offers rental of office and commercial space on the factory premises.

Site
Schweinfurt
Processes
SMD assembly (automatic), THT assembly (automatic placement), Manual assembly of electronic assemblies, Reflow soldering, Wave soldering, CNC punching (sheet metal), CNC bending (sheet metal), Cutting and forming (sheet metal)
Materials
Sheet metal, Aluminium, Sheet metal (steel), SMD and THT assembly, Powder coating and painting, Low-frequency, RF, digital and power electronics
Certificates
EMC/CE testing in the in-house laboratory, RF measurement chamber, Electronics according to VDE standards, Testing and final inspection of every product
Industries
Building automation, Safety technology / voice alarm (ELA), Pro audio / fixed installation, Gyms and fitness studios, Automotive, eBike/bicycles
  1. 01

    Electronics development and CAD PCB layout

  2. 02

    Mechanical design

  3. 03

    SMD/THT assembly

  4. 04

    Reflow/wave soldering

  5. 05

    CNC punching and bending (sheet metal, aluminium)

  6. 06

    Riveting, spot and stud welding

  7. 07

    Powder coating, painting, screen printing, laser marking

  8. 08

    Assembly and wiring of complete systems

  9. 09

    EMC/CE testing and final inspection

  10. 10

    Logistics from procurement to shipping

Materials and processes

Feinblech

Sheet metal (steel)

Basis for sheet metal chassis, housings, front panels and 19-inch systems in small and medium series.

Al

Aluminium

Precision machining into sheet metal parts, chassis and front panels with surface coating.

SMD/THT

SMD and THT assembly

Automatic and manual assembly of electronic assemblies including reflow and wave soldering.

Pulver

Powder coating and painting

Surface coating of sheet metal and aluminium parts up to the finished part.

NF–HF

Low-frequency, RF, digital and power electronics

Development and testing of complex assembly designs according to VDE, EMC and CE standards.

Schweinfurt site

Standort Schweinfurt

Schweinfurt

DE

Headquarters, product development, electronics and mechanical manufacturing, rental

Lot size
Prototypes, small and medium series
Materials
Sheet metal, aluminium, printed circuit boards
  • SMD placement machine
  • Reflow soldering system
  • Wave soldering machine
  • CNC punching machine
  • CNC bending machine
  • YAG laser (laser marking)
  • RF measurement chamber
  • EMC laboratory

Components and products

SMD-populated assembly
SMD-populated assemblySMD assembly · OEM electronics
Punched sheet metal part
Punched sheet metal partCNC punching · sheet metal fabrication
Formed sheet metal housing
Formed sheet metal housingCNC bending · enclosure construction
ELA/PA amplifier 100V
ELA/PA amplifier 100VAudio power amplifier · safety technology
DALI/Casambi switching actuators
DALI/Casambi switching actuatorsActuators · building automation
Cardio Sound gym sound system
Cardio Sound gym sound systemAudio system · fitness

Inside the production

Expertise in pro audio and building automation
Expertise in pro audio and building automation
Electronics development and manufacturing
Electronics development and manufacturing
Assembly and manufacturing of electronic assemblies
Assembly and manufacturing of electronic assemblies
SMD placement machine
SMD placement machine
Sheet metal punching
Sheet metal punching
35 years of electronics development and production
35 years of electronics development and production

Industries

Building automationSafety technology / voice alarm (ELA)Pro audio / fixed installationGyms and fitness studiosAutomotiveeBike/bicyclesOEM electronicsAutomotive (BMW infotainment accessories)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assembly (automatic)Assembly–––Medium seriesPrinted circuit boards (PCB)
THT assembly (automatic placement)Assembly––––Printed circuit boards (PCB)
Manual assembly of electronic assembliesAssembly––––Printed circuit boards (PCB)
Reflow solderingJoining––––Printed circuit boards (PCB)
Wave solderingJoining––––Printed circuit boards (PCB)
CNC punching (sheet metal)Forming–––Small and medium seriesSheet metal, Aluminium
CNC bending (sheet metal)Forming–––Small and medium seriesSheet metal, Aluminium
Cutting and forming (sheet metal)Forming––––Sheet metal, Aluminium
RivetingJoining––––Sheet metal, Aluminium
Spot and stud weldingJoining––––Sheet metal, Aluminium
Powder coatingSurface––––Steel, Aluminium
PaintingSurface––––Sheet metal, Aluminium
Screen printingSurface––––Sheet metal, Aluminium
Laser marking (YAG laser)Surface––––Sheet metal, Aluminium
Wiring and assembly into complete systemsAssembly–––––
Testing and final inspection of electronic products (low frequency to RF)Testing–––––
EMC testing (CE) in the in-house EMC laboratoryTesting–––––
Electronics development / circuit and PCB layout design (EDA, CAD)Engineering–––Prototypes to series production–
Sheet metal housing/chassis manufacturing (front panels, 19" systems)Forming–––Small and medium series (noSheet metal, Aluminium

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
SMD placement machine––––Schweinfurt
Reflow soldering system––––Schweinfurt
Wave soldering machine––––Schweinfurt
CNC punching machine––––Schweinfurt
CNC bending machine––––Schweinfurt
YAG laser (laser marking)––––Schweinfurt
RF measurement chamber––––Schweinfurt
EMC laboratory––––Schweinfurt

Additional services

Electronics developmentPCB layout design (CAD)SMD and THT assembly (automatic and manual)Reflow and wave solderingEMC laboratory / EMC and CE testingPrototypes to series productionSheet metal processing (CNC punching, bending, cutting, riveting, welding)Powder coating and paintingScreen printing and laser markingAssembly and wiring of complete systemsTesting and final inspectionLogistics from procurement to shippingOEM manufacturingRental of office and commercial space

Reference customers

OEM supplier for many well-known companies (not named individually)BMW AG (in the context of the CP600BMW product; BMW is the trademark owner, not a confirmed

Quality and testing

Electronic products are tested from low frequency to RF; in the in-house EMC laboratory with an RF measurement chamber, EMC and CE tests are carried out according to VDE standards. Every production run undergoes testing and final inspection including wiring and assembly of complete systems.

EvidenceSchweinfurt
EMC/CE testing in the in-house laboratory
RF measurement chamber
Electronics according to VDE standards
Testing and final inspection of every product

History

  1. More than 35 years of electronics development and production for ELA technology and building automation

  2. More than 25 years as an OEM manufacturer of audio power amplifiers for fixed installations and alarm-monitored systems

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