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Manufacturer of low-voltage and medium-voltage switchgear as well as self-developed switchgear components in Oman.

NE

National Electrical Industries Co. LLC

Muscat (Mabellah), OmanNew on Amplifa

1997Founded
approx. 15000 sq ftMV manufacturing building on two levels
6–800 ARange of own MCB/MCCB components
up to 6300 A / 220 kAMaximum LV panel rating
630–3150 AMV busbar rated current

About NEI

National Electrical Industries Co. LLC (NEI) was founded in 1997 and is a member of the Ali Mirza Group. The company manufactures electrical switchgear for power distribution, instrumentation and control engineering – from low-voltage switchboards in Form 2 and Form 4 construction (up to 6300 A / 220 kA) to medium-voltage switchgear (33 kV, 11 kV, 6.6 kV, 3.3 kV) as well as capacitor banks, motor feeder units, AMF and synchronisation panels, distribution boards and feeder pillars. Manufacturing comprises four areas: a component manufacturing unit with its own injection moulding station for MCB, MCCB and RCCB components made from flame-retardant electrical thermosets, a sheet metal fabrication and coating centre with CNC machines, bending and welding equipment as well as powder coating, an LV and an MV panel assembly line. NEI is a Schneider partner (Prisma TT and Blockset) and, as a component manufacturer, produces MCCBs, MCBs, RCCBs and distribution boards to its own design. Customers include electricity utilities, the Ministry of Defence and the oil and gas industry; exports go to the Arab world.

Site
111 Muscat, Sultanate of Oman
Processes
Manufacture of LV switchgear (LV switchboards, Form 2 and Form 4), Manufacture of MV switchgear (33 kV / 11 kV / 6.6 kV / 3.3 kV), Manufacture of 11 kV switchgear with capacitor banks (up to 5 MVAR, 25 kA/3s, IEC 62271-100), Manufacture of switchgear components: MCCB (6A–800A), MCB, RCCB/ELCB, distribution boards, G.I., Injection moulding/moulding of switch components (Molding Station for MCB/MCCB/RCCB components,, Sheet metal working on CNC machines (punching/laser cutting with Mate tooling), Sheet metal bending (multiple press brakes), Welding (TIG and MIG)
Materials
Electro-galvanised, powder-coated sheet steel, Galvanised sheet steel (G.I.), Electrical thermosets (flame-retardant grades), Moulding raw materials (plastic resins from France)
Certificates
ISO 9001:2015, VAT Registration Certificate, ISO 9001
Founded
1997
Industries
Power distribution, Oil and gas, Industrial automation, Residential and commercial construction, Public electricity utilities
  1. 01

    Engineering and design of custom switchgear

  2. 02

    CNC sheet metal working (punching/cutting with Mate tooling)

  3. 03

    Sheet metal bending on multiple press brakes

  4. 04

    TIG and MIG welding

  5. 05

    Pretreatment and powder coating with curing ovens

  6. 06

    Injection moulding of switch components (thermosets)

  7. 07

    Assembly of the LV and MV panel manufacturing

  8. 08

    Type tests, calibration and quality inspection

Materials and Processes

S235/Stahlblech

Electro-galvanised, powder-coated sheet steel

Enclosures and cabinets of LV and MV switchgear in various IP protection ratings.

GI

Galvanised sheet steel (G.I.)

Manufacture of G.I. switch boxes and enclosure components.

PF/Duroplast

Electrical thermosets (flame-retardant grades)

Injection-moulded components for MCB, MCCB and RCCB to international standards.

Harz (FR)

Moulding raw materials (plastic resins from France)

Used in the Molding Station to ensure component quality.

Sites

Muscat (Mabellah)

OM

Head Office and Manufacturing (LV/MV panel assembly, sheet metal fabrication, component manufacturing)

Materials
Sheet steel (electro-galvanised), thermosets, G.I. sheet
  • CNC sheet metal working machines with Mate tooling (USA)
  • multiple press brakes
  • TIG welding equipment
  • MIG welding equipment
  • Pretreatment and powder coating line
  • 2 electric curing ovens
  • Molding Station for MCB/MCCB/RCCB components
  • microprocessor-controlled test equipment

Industries

Power distributionOil and gasIndustrial automationResidential and commercial constructionPublic electricity utilities

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of LV switchgear (LV switchboards, Form 2 and Form 4)Assembly–Panels up to 6300 A / 220 kA––Electro-galvanised sheet steel (powder-coated)
Manufacture of MV switchgear (33 kV / 11 kV / 6.6 kV / 3.3 kV)Assembly–Busbar rated current 630 A to 3150––Electro-galvanised sheet steel (powder-coated)
Manufacture of 11 kV switchgear with capacitor banks (up to 5 MVAR, 25 kA/3s, IEC 62271-100)Assembly–Incomer 1250 Amps; 1 MVAR per step––Electro-galvanised sheet steel (powder-coated)
Manufacture of switchgear components: MCCB (6A–800A), MCB, RCCB/ELCB, distribution boards, G.I.Assembly–Short-circuit level 6 kA to 50 kA––Flame-retardant (thermoplastic/thermoset) plastics, Galvanised sheet steel (G.I.)
Injection moulding/moulding of switch components (Molding Station for MCB/MCCB/RCCB components,Plastics––––Electrical thermosets (flame-retardant), Moulding raw materials from France
Sheet metal working on CNC machines (punching/laser cutting with Mate tooling)Machining––––Sheet steel, Galvanised sheet
Sheet metal bending (multiple press brakes)Forming––––Sheet steel
Welding (TIG and MIG)Joining––––Sheet steel
Pretreatment and powder coating (with curing ovens)Surface––––Sheet steel (electro-galvanised)
Panel design and engineering (custom switchgear, Prisma TT and Blockset according toEngineering–––––
Testing and quality inspection (type testing incl. internal arc test, short-circuit andTesting–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC sheet metal working machines (with Mate tooling from the USA)––––NEI plant, Mabellah, Muscat, Oman
Press brakes–more than––NEI plant, Mabellah, Muscat, Oman
TIG welding equipment––––NEI plant, Mabellah, Muscat, Oman
MIG welding equipment––––NEI plant, Mabellah, Muscat, Oman
Pretreatment and powder coating line––––NEI plant, Mabellah, Muscat, Oman
Electric ovens (for curing the powder coating)–2––NEI plant, Mabellah, Muscat, Oman
Injection moulding/moulding station for switch components––––NEI component plant, Oman
Microprocessor-controlled test equipment for calibration and quality inspection––––NEI, Oman

Additional services

Type testing and certification by independent laboratories (ASTA UK, CESI Italy)Design of custom switchgear and control panels (tailor-made solutions)TrainingService and retrofit for feeder pillars and switchgearHeat treatment: powder coating with pretreatment and curing ovensSheet metal fabrication with CNC machines, TIG/MIG welding

Reference customers

Ministry of Housing, Electricity & Water (MHEW)Ministry of DefencePetroleum Development Oman (PDO)Schneider Electric (partner, Prisma TT and Blockset panels)

Quality and Certification

All switchgear is type-tested to current IEC and BSI standards, including internal arc tests; MCCBs are tested at ASTA (UK) and CESI (Italy). Microprocessor-controlled test equipment with multi-parameter data acquisition is used for calibration and quality inspection; the QM system is certified to ISO 9001:2015.

EvidenceMuscat (Mabellah)
ISO 9001

History

  1. 1997

    Foundation of National Electrical Industries Co. LLC, member of the Ali Mirza Group

  2. 1998

    Expansion into the manufacture of switchgear components (the first of their kind in Oman)

  3. 2021

    VAT registration as of 16.04.2021 (VATIN OM1100000781)

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