Precision wire EDM, EDM drilling, 3-axis milling and toolmaking in Stockach on Lake Constance
Neubeck Fertigungstechnik
78333 Stockach (Stegwiesen 4a)New on Amplifa
About Neubeck Fertigungstechnik
Neubeck Fertigungstechnik is a family-run contract manufacturer and toolmaker based in Stockach on Lake Constance. Its core competence is wire EDM cutting on four CNC wire EDM machines (including Sodick and Charmilles) with fine finishing down to Ra 0.20 and taper angles up to ±30°; this is complemented by electrical discharge drilling (Heun APos 600, drilling diameters 0.1–6.0 mm) and 3-axis milling on a Mikron VCE 1000 Pro. From design to production, the company manufactures complete tools for stamping, forming and plastic injection moulding; turning and sinker EDM are organized as third-party services. Special areas of expertise include individual parts and prototypes, straight and helical gears, medical micro parts in series production, and the removal of broken taps via EDM drilling. With a placement robot, micro parts can be machined fully automatically; there is also an FDM 3D printer (Stratasys Dimension Elite, ABSplus) for models with complex geometries. Specializing in quantities from 1 to 500, Neubeck serves tool and mould making, medical technology, the automotive and aerospace industries, motorsport, jewellery design and the toy industry, working from drawings or CAD data (DXF, VDA, IGES, STL).
- Site
- Stockach
- Processes
- Wire EDM, Electrical discharge drilling (EDM drilling), 3-axis milling, Turning (third-party service, organized), Sinker EDM (third-party service, organized), Toolmaking (stamping, bending and injection moulding tools), Design, 3D printing (FDM, ABS models)
- Materials
- ABSplus (acrylonitrile butadiene styrene), Silver, Gold, Aluminium, Carbide (hard metal mould core), Steel, Carbide (hard metal), Tool steel
- Certificates
- Direct measurement via glass scales (0.5 µm resolution), Fine finish Ra 0.20 (EDM), ISO 9001
- Industries
- Toolmaking / mechanical engineering / mould making, Medical technology, Prototyping, Jewellery industry / design, Automotive industry, Aerospace
- 01
Design from drawings/CAD data (DXF, VDA, IGES, STL)
- 02
Wire EDM
- 03
EDM drilling
- 04
3-axis milling
- 05
3D printing (prototypes)
- 06
Organization of turning/sinker EDM as third-party services
- 07
Assembly/series production of micro parts with placement robot
Materials & Processes
Steel
Material for gears, mould cores and tools in the EDM and milling processes.
Carbide (hard metal)
Used for carbide mould cores with high demands on dimensional accuracy, e.g. in the automotive industry.
Aluminium
Used for milled parts, aluminium profiles up to 400 mm in length and reliefs.
ABSplus (acrylonitrile butadiene styrene)
Model material for FDM 3D printing in up to 8 standard colours.
Silver
Material for necklaces and bracelets with Lake Constance and Lake Maggiore motifs.
Gold
Material for jewellery pieces from the company's own jewellery range.
Tool steel
Material of broken drills/taps that are removed by EDM drilling.
Site
Stockach
DEHeadquarters and production
- Part weight / size
- up to 1500 kg (wire EDM)
- Lot size
- 1–500 pieces
- Materials
- Steel, carbide, aluminium, ABSplus, silver, gold
- Sodick AQ 325 L (wire EDM, water bath, linear motors)
- Sodick AP 200 (wire EDM, oil/water bath)
- Sodick A530 D (wire EDM, water bath)
- Charmilles Robofil 440cc (wire EDM, water bath)
- Heun APos 600 (high-speed EDM drilling)
- Mikron VCE 1000 Pro (3-axis machining centre, Heidenhain TNC 530)
- Stratasys Dimension Elite (FDM 3D printing)
- Placement robot for micro parts
Components & Sample Work
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Wire EDMErosion/EDM | Fine finish Ra 0.20 | 1200 mm × 700 mm × 400 mm | 1500 kg | 1 – 500 | Metal (steel, carbide, aluminium) |
| Electrical discharge drilling (EDM drilling)Erosion/EDM | – | 300 mm | 500 kg | 1 – 500 | Metal |
| 3-axis millingMachining | – | 1000 mm × 620 mm × 600 mm | – | 1 – 500 | Metal, Aluminium |
| Turning (third-party service, organized)Machining | – | – | – | – | – |
| Sinker EDM (third-party service, organized)Erosion/EDM | – | – | – | – | – |
| Toolmaking (stamping, bending and injection moulding tools)Engineering | – | – | – | – | – |
| DesignEngineering | – | – | – | – | – |
| 3D printing (FDM, ABS models)Additive | – | 305 mm × 203 mm × 305 mm | – | 1 | ABSplus (acrylonitrile butadiene styrene) |
| Gear manufacturing (straight and helical gears, EDM)Machining | – | – | – | 1 – 500 | Steel, Carbide |
| Removal of broken taps/drills via EDMErosion/EDM | – | – | – | – | Carbide, Tool steel |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3-axis vertical machining centre | Mikron VCE 1000 Pro | 1 | x1000 y620 z600 mm | – | Stockach |
| Wire EDM machine (water bath) | Charmilles Robofil 440cc | 1 | 550 x 350 x 400 mm (U,V: 550 x 350) | – | Stockach |
| Wire EDM machine (water bath, linear motors) | Sodick AQ 325 L | 1 | 350 x 250 x 224 mm (U,V: ±40 x ±40) | – | Stockach |
| Wire EDM machine (oil/water bath) | Sodick AP 200 | 1 | 224 x 152 x 125 mm (U,V: ±18 x ±18) | – | Stockach |
| Wire EDM machine (water bath) | Sodick A530 D | 1 | 504 x 324 x 275 mm (U,V: ±26 x ±26) | – | Stockach |
| High-speed EDM drilling machine | Heun APos 600 | 1 | 597.16 x 394.35 x 350.00 mm; clamping area 680 x 480 x 300 mm | – | Stockach |
| 3D printer (FDM) | Stratasys Dimension Elite | 1 | 203 x 203 x 305 mm | – | Stockach |
| Placement robot for micro parts | – | 1 | – | – | Stockach |
Additional services
Quality
Materials and components are manufactured according to drawings or customer-supplied CAD data; the wire EDM machines measure directly via glass scales (resolution 0.5 µm) and achieve fine finishes of Ra 0.20. The surface quality of EDM-machined injection moulds is optimized in such a way that subsequent polishing is eliminated.
| Evidence | Stockach |
|---|---|
| Direct measurement via glass scales (0.5 µm resolution) | |
| Fine finish Ra 0.20 (EDM) | |
| ISO 9001 |