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Nidec Graessner Austria – Fertigung

Development, production and sales of bevel gear, planetary and robot gear units as well as drive components in Vienna.

Nidec Graessner Austria Logo

Nidec Graessner Austria GmbH

1220 Vienna (Hirschstettner Str. 19 /O/B0103)New on Amplifa

NIDEC Shimpo GroupPart of NIDEC Drive Technology since October 2018
> 100,000Gear units produced per month (group figure)
> 50 yearsExperience in bevel, planetary and robot gear units
800 mmMax. shaft diameter for shaft-hub connections
16 countriesSales territories in Europe

About Nidec Graessner Austria

Nidec Graessner Austria GmbH, headquartered in Vienna, specializes in the development, production and sales of bevel gear units, planetary gear units, robot gear units, worm gear units, gear racks and pinions as well as shaft-hub connections. The company also offers gear systems for gear rack and pinion applications, lubrication systems for open gears and linear technology, as well as custom gear engineering from the load specification through to the zero series, including test operation. For the food sector, gear units are offered in stainless steel or coated versions with food-grade lubricating oils. In addition to manufacturing, the service portfolio includes consulting, gear inspection, maintenance, repair in-house and at the customer's site, and training. Since October 2018, the company has been part of the internationally active NIDEC Shimpo Group (headquartered in Kyoto, Japan) and today is part of NIDEC Drive Technology Corporation. Within the group, more than 100,000 servo gear units are produced per month. Customer industries include, among others, robotics and automation, machine tools, drive technology, packaging machines for the food sector, metrology and testing technology, automotive (test benches), medical technology as well as aerospace. The sales territory covers Austria, Germany and numerous countries in Central and Eastern Europe.

Site
Vienna
Processes
Bevel gear units (angle gear units, e.g. PowerGear, DynaGear, EvoGear, DesignGear, BevelGear), Spiral bevel gear units (KS-TwinGear), Planetary gear units, helical gearing (VRL, VRB, VRS, VRT, PRE/PRF, EVE/EVF, NGG, NFG, NDG), Robot gear units (strain wave gears Flexwave, TwinSpin, Coronex), Worm gear units with duplex worm gearing (Dynabox, Dynabox XL), Gear racks and pinions (precision gear racks, block flange pinions, backlash-free spur gear system,, Gear systems / gear rack and pinion applications (NRP, VRT/VRS/VRB/VRL systems), Shaft-hub connections (shrink discs HSD/HYD/SDG/SD, clamping sets AS/IS, couplings FKH/WK)
Materials
Stainless steel, coated version (gear housing for the food sector), Steel, Coated version
Certificates
In-house quality management system, Backlash ≤ 3 arcmin / < 1 arcmin (Expert)
Industries
Robotics and automation, Machine tools, Drive technology / mechanical engineering, Packaging machines for the food sector, Metrology and testing technology, Automotive (test benches)
  1. 01

    Consulting and requirements gathering

  2. 02

    Engineering (KISSsoft, Gleason, GEARFOX, CAD/FEM)

  3. 03

    Gear tooth design and calculation

  4. 04

    Manufacturing and gear cutting

  5. 05

    Assembly

  6. 06

    Test operation and testing

  7. 07

    Service (inspection, maintenance, repair)

Materials & Processes

Stahl

Steel

Material for bevel gear and spiral bevel gear units.

Edelstahl

Stainless steel

Gear unit version for the food sector with high hygiene requirements.

Beschichtet

Coated version

Gear housings for the food sector, optimally cleanable with minimal dirt adhesion.

Locations

Standort Vienna

Vienna

AT

Sales office and service location

Materials
Stainless steel, coated version

Gear Units & Drive Components

Bevel, planetary and robot gear units for robotics and automation
Bevel, planetary and robot gear units for robotics and automationEngineering · Robotics and automation
Spiral bevel gear units for machine tool feed drives
Spiral bevel gear units for machine tool feed drivesEngineering · Machine tools
Bevel gear units as pre-/post-stage for drive technology
Bevel gear units as pre-/post-stage for drive technologyEngineering · Drive technology
Gear units in stainless steel/coated version for packaging machines
Gear units in stainless steel/coated version for packaging machinesStainless steel version · Packaging machines (food sector)
Custom test bench gear units and labyrinth gear units
Custom test bench gear units and labyrinth gear unitsEngineering · Metrology and testing technology
Gear units for medical technology
Gear units for medical technologyEngineering · Medical technology

Inside the production

Gear inspection and condition monitoring
Gear inspection and condition monitoring
Gear repair in-house and at the customer's site
Gear repair in-house and at the customer's site
Assembly and disassembly tools
Assembly and disassembly tools
Training: repair, damage detection, tooth contact pattern assessment
Training: repair, damage detection, tooth contact pattern assessment
Accessories and spare parts (SmartCheck, PT1000, sealing and bearing sets)
Accessories and spare parts (SmartCheck, PT1000, sealing and bearing sets)
Gear units for e-Motiv
Gear units for e-Motiv

Industries

Robotics and automationMachine toolsDrive technology / mechanical engineeringPackaging machines for the food sectorMetrology and testing technologyAutomotive (test benches)Medical technologyAerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Bevel gear units (angle gear units, e.g. PowerGear, DynaGear, EvoGear, DesignGear, BevelGear)Engineering––––Stahl, Edelstahl
Spiral bevel gear units (KS-TwinGear)Engineering–––––
Planetary gear units, helical gearing (VRL, VRB, VRS, VRT, PRE/PRF, EVE/EVF, NGG, NFG, NDG)EngineeringBacklash ≤ 3 arcmin (VRS/VRT), down to at least < 1 arcmin––Ratios 3:1 to 100:1–
Robot gear units (strain wave gears Flexwave, TwinSpin, Coronex)Engineeringbacklash-free––––
Worm gear units with duplex worm gearing (Dynabox, Dynabox XL)EngineeringBacklash <1 arcmin (Expert version)––––
Gear racks and pinions (precision gear racks, block flange pinions, backlash-free spur gear system,Engineering–––––
Gear systems / gear rack and pinion applications (NRP, VRT/VRS/VRB/VRL systems)Engineering–––––
Shaft-hub connections (shrink discs HSD/HYD/SDG/SD, clamping sets AS/IS, couplings FKH/WK)Joiningbacklash-free––Shaft diameter 8 mm – Shaft diameter 800 mm–
Lubrication systems (FlexxPump lubricant dispensers, distributors, applicators for open gears,Assembly–––––
Custom gear engineering (labyrinth-sealed gear units >98% efficiency, high-temperature gear unitsEngineering–––––
Gear inspection, maintenance and repair (in-house and at the customer's site)Assembly–––––
Gear tooth design and calculation (KISSsoft, Gleason, GEARFOX, CAD/FEM)Engineering–––––
Series production of servo gear units (>100,000 gear units/month)Assembly–––––

Additional services

Gear consulting and spare part identificationGear inspection and maintenanceCondition monitoring at the customer's siteGear repair (in-house and at the customer's site)Assembly and disassembly toolsTraining (repair, assembly/disassembly, damage detection, tooth contact pattern assessment)Accessories and spare parts (SmartCheck vibration meter, PT1000, sealing and bearing sets, shafts,Lubrication systems (with partner Triboserv)Custom gear engineering including zero series and test operationCAD data and software tools for gear selection

Reference customers

Kuka Roboter GmbHCHIRON Werke GmbH & Co. KGTAKRAF GmbHILLIG Maschinenbau GmbH & Co. KG

Quality

The gear units are manufactured to the highest quality standards; the company's quality management system guarantees quality and cost reliability. Backlash of the planetary gear units is ≤ 3 arcmin depending on the series, and under 1 arcmin in reduced versions; gear tooth design is carried out with KISSsoft, Gleason and GEARFOX.

EvidenceVienna
In-house quality management system
Backlash ≤ 3 arcmin / < 1 arcmin (Expert)

History

  1. Core competence for over 50 years in the development, production and sales of bevel, planetary and robot gear units as well as drive components.

  2. 2018

    In October 2018, Nidec Graessner Austria was integrated into the NIDEC Shimpo Group (headquartered in Kyoto, Japan); today part of NIDEC Drive Technology Corporation.

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