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Nipro – Fertigung

Global manufacturer of pharmaceutical packaging glass, medical devices and dialysis solutions with its own production network.

Nipro Logo

Nipro Corporation

Mechelen (BE, European Headquarters) · Münnerstadt (DE) · Neubrandenburg (DE) · Aumale (FR) · Lucenay-les-Aix (FR) · Authon-du-Perche (FR) · Millville (US) · Westport (US) · Ufimsky (RU) ·New on Amplifa

1954Founded (as Nihon Glass Shoji, Kyoto)
38.000Employees worldwide
13PharmaPackaging production plants worldwide
Europe/USA/Asia/RussiaPharmaPackaging locations
BelgiumEuropean headquarters since 1991

About Nipro

Nipro Corporation, headquartered in Osaka (Japan), was founded in 1954 as Nihon Glass Shoji Co. Ltd. and is a globally active healthcare company with around 38,000 employees. The company manufactures pharmaceutical packaging solutions made of glass – from glass tubing to ampoules and vials through to pre-fillable glass syringes – as well as single-use medical devices such as syringes, needles, blood collection tubes, catheters and medical rubber stoppers. Further product areas include dialyzers, including in-house production of hollow fiber membranes made of cellulose triacetate, dialysis water treatment systems, blood glucose meters, elastomeric infusion pumps for home therapy, and interventional cardiology products. Manufacturing takes place in a network of 13 PharmaPackaging plants in Europe, the USA, Asia and Russia as well as several production sites for medical devices, including Neubrandenburg (Germany) for medical devices. The European headquarters is located on the Nipro Campus in Mechelen (Belgium), which is also home to the iMEP medical training center. Customers include pharmaceutical companies such as SHL Medical as well as hospitals and dialysis facilities worldwide.

Site
Mechelen, Belgium
Processes
Production of glass tubing for ampoules and pill bottles (glass manufacturing), Production of pre-fillable glass syringes, Production of vials (pharmaceutical packaging glass), High-volume production of needles (injection, infusion, blood collection needles, pen needles, AVF, Production of dialyzers including spinning of hollow fiber membranes (integrated production), Production of disposable syringes, Production of medical rubber stoppers, Production of catheters (e.g. scoring balloon catheter, thrombectomy system)
Materials
Borosilicate glass, Glass (glass tubing, vials, syringes), Cellulose triacetate (CTA), Rubber (medical stoppers), Cellulose triacetate, Medical rubber stoppers, Steel (needles), Medical plastics
Certificates
ISO 17025
Founded
1954
Employees
38000
Industries
Medical technology, Pharmaceutical industry (Pharma Packaging), Renal Care / dialysis, Diabetes Care, Home Infusion Therapy, Vascular / interventional cardiology
  1. 01

    Glass tubing production

  2. 02

    Converting into ampoules, vials and pre-fillable glass syringes

  3. 03

    Injection molding/assembly of medical devices (syringes, needles, catheters)

  4. 04

    Hollow fiber membrane spinning and dialyzer manufacturing

  5. 05

    In-house Lab Services (analytics, compatibility and stability studies)

  6. 06

    Sales and training (iMEP)

Materials & Processes

BSC 51

Borosilicate glass

Used for glass tubing, ampoules, vials and pre-fillable glass syringes; characterized by thermal and chemical resistance.

CTA

Cellulose triacetate

Material of the self-spun hollow fiber membranes for dialyzers.

Gummi

Medical rubber stoppers

Elastomer stoppers for syringes and infusion products, produced in-house since 1983.

Stahl

Steel (needles)

Material for injection, infusion, blood collection, pen and AVF needles in high-volume production.

Kunststoff

Medical plastics

Used for disposable syringes, catheters, blood collection tubes and elastomeric infusion pumps.

Sites

Standort Mechelen (BE)

Mechelen (BE)

BE

European headquarters (HQ) and iMEP training center

Münnerstadt (DE)

DE

PharmaPackaging production: pre-fillable glass syringes and vials

Materials
Borosilicate glass

Neubrandenburg (DE)

DE

MTN Neubrandenburg – medical device production

Aumale (FR)

FR

PharmaPackaging production

Materials
Borosilicate glass

Millville (US)

US

PharmaPackaging production: glass tubing and vials

Materials
Borosilicate glass

Khandala/Pune (IN)

IN

PharmaPackaging production (among others glass cartridges)

Materials
Borosilicate glass

Products

LiniXia – reverse osmosis water treatment system
LiniXia – reverse osmosis water treatment systemAssembly · Renal Care
Surefuser+ – elastomeric infusion pump
Surefuser+ – elastomeric infusion pumpAssembly · Home Infusion Therapy
ELISIO-HX – dialyzer (Expanded Hemodialysis)
ELISIO-HX – dialyzer (Expanded Hemodialysis)Hollow fiber membrane production · Renal Care
D2F Pre-fillable Glass Syringe System
D2F Pre-fillable Glass Syringe SystemBorosilicate glass · Pharmaceutical Packaging

Inside the production

iMEP training center, Mechelen
iMEP training center, Mechelen
ELISIO-HX dialyzer
ELISIO-HX dialyzer
Announcement of the EUR 25 million investment in renal care manufacturing in
Announcement of the EUR 25 million investment in renal care manufacturing in

Industries

Medical technologyPharmaceutical industry (Pharma Packaging)Renal Care / dialysisDiabetes CareHome Infusion TherapyVascular / interventional cardiologyInfection ControlHospital suppliesGeneral hospital supplies

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of glass tubing for ampoules and pill bottles (glass manufacturing)Casting––––Glass (glass tubing)
Production of pre-fillable glass syringesAssembly––––Glass
Production of vials (pharmaceutical packaging glass)Casting––––Glass
High-volume production of needles (injection, infusion, blood collection needles, pen needles, AVFForming––––Steel (needle products)
Production of dialyzers including spinning of hollow fiber membranes (integrated production)Plastics––––Cellulose triacetate (CTA)
Production of disposable syringesPlastics––––Plastic
Production of medical rubber stoppersPlastics––––Rubber
Production of catheters (e.g. scoring balloon catheter, thrombectomy system)Assembly––––Plastic
Production of blood glucose metersAssembly–––––
Production of reverse osmosis water treatment systems (LiniXia RO) for dialysisAssembly–––––
Production of blood collection tubes (vacuum blood collection tubes)Assembly––––Glass, Plastic
Laboratory services (analytics, compatibility/stability studies, ISO 17025 accreditedTesting––––Glass

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automatic machines for processing the inner plungers of thermos flasks–––1963–

Additional services

In-house lab services / analytics for glass pharmaceutical packagingiMEP training & education for medical professionalsDigital services (NephroFlow product suite, Surefuser+ Calculator)Manufacturing network for pharmaceutical packaging & medical devicesSales & distribution of medical devices

Reference customers

SHL Medical

Quality

Nipro operates in-house lab services for analytics as well as compatibility and stability studies; the Technical Services Glass Laboratory of NIPRO PharmaPackaging America is the first laboratory in the global PharmaPackaging network to be accredited to ISO 17025.

EvidenceNIPRO PharmaPackaging America
ISO 17025
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