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NORKA – Fertigung

Development and manufacturing of technical LED luminaires and light control systems for extreme environmental conditions

NORKA Logo

NORKA Norddeutsche Kunststoff- und Elektrogesellschaft Stäcker mbH & Co. KG

Hamburg · Dörverden-HülsenNew on Amplifa

1948Founded by Walter Stäcker
ca. 4,000–4,500Standard luminaires in the product range
2Locations (administration Hamburg, production
EX zones 1, 2, 21, 22ATEX/IECEx certification

Light for extreme conditions since 1948

NORKA is a solutions provider founded in 1948 for technical lighting under difficult environmental conditions. The company manufactures water- and dust-protected LED luminaires with high IP protection ratings (IP65 to IP68, optionally IP69K) and high mechanical resistance (IK04 to IK10) for industry, railway and tunnel lighting, water management and other sectors. The product range comprises around 4,000–4,500 standard luminaires as well as customer-specific special luminaires developed in the company's own laboratory. Production takes place exclusively at the plant in Dörverden-Hülsen on the company's own production facilities, including its own encapsulation technology with a climate room for particularly protected luminaires. Housing materials are corrosion-resistant against sewage gases, ammonia and hydrogen sulfide; for drinking water applications, luminaires according to the KTW assessment basis are offered. In addition, NORKA offers the XARA® light control system, LED retrofitting of existing luminaires (RENOKIT), and comprehensive service from lighting design to maintenance.

Site
Hamburg
Processes
Manufacturing of technical LED luminaires (approx. 4,000–4,500 standard luminaires) and special, Encapsulation technology for luminaires and connecting cables (own production facilities, climate, Retrofitting of existing luminaires to LED technology (RENOKIT), Development of customer-specific solutions in own laboratory / lighting design (lighting and, XARA® light control – hardware, software, programming, control cabinet, installation and, Final assembly on own production facilities, Consulting and lighting design, Analysis and on-site assessment
Materials
Plastic (housing material), Corrosion-resistant materials (resistant to ammonia, hydrogen sulfide, sewage gases), Plastic housings with high IP protection ratings, ATEX/IECEx luminaire design, KTW assessment basis, Encapsulation technology
Certificates
ATEX/IECEx (EX protection zones 1, 2, 21, 22), IP protection ratings IP65 to IP69K, IK protection classes IK04 to IK10
Founded
1948
Industries
Industry, Petrochemicals, Metal processing, Food and beverage industry, Agriculture and livestock farming, Mining
  1. 01

    Consulting and lighting design

  2. 02

    Analysis and on-site assessment

  3. 03

    Development in the company's own laboratory

  4. 04

    Encapsulation technology (climate room)

  5. 05

    Final assembly on own production facilities

  6. 06

    Installation and commissioning (XARA® light control)

  7. 07

    Maintenance and after-sales service

Materials and processes

IP65–IP69K

Plastic housings with high IP protection ratings

Water- and dust-tight housing materials for luminaires in damp and wet areas.

EX

ATEX/IECEx luminaire design

Explosion-protected luminaires for EX protection zones 1, 2, 21 and 22.

KTW

KTW assessment basis

Luminaires for drinking water reservoirs according to the requirements of the German Environment Agency (Umweltbundesamt).

Verguss

Encapsulation technology

Additional encapsulation protects components from moisture, dirt, dust and chemicals.

Locations

Hamburg

DE

Administration, sales, IT, development

Standort Dörverden-Hülsen

Dörverden-Hülsen

DE

Production (exclusively)

Materials
Plastic, corrosion-resistant housing materials
  • Own production facilities for encapsulation and final assembly
  • Climate room for encapsulation

Components and products

Waterproof LED luminaires for water treatment and sewage treatment plants
Waterproof LED luminaires for water treatment and sewage treatment plantsLED luminaire construction · water management
Luminaires for drinking water reservoirs (KTW)
Luminaires for drinking water reservoirs (KTW)Encapsulation technology · drinking water supply
Trunking system 225 and 285 OVAL for station platforms and underpasses
Trunking system 225 and 285 OVAL for station platforms and underpassesLED trunking · rail and public transport
Luminaire with NFC-programmable luminous flux
Luminaire with NFC-programmable luminous fluxLED technology · industry

Inside the production

Use of NORKA luminaires in a bobsleigh track (skeleton)
Use of NORKA luminaires in a bobsleigh track (skeleton)
New LED lighting for the Beckum-Neubeckum station platform
New LED lighting for the Beckum-Neubeckum station platform
Lighting of the Bernsdorf indoor swimming pool
Lighting of the Bernsdorf indoor swimming pool
LED solutions for the Staatsgalerie Stuttgart light rail stop
LED solutions for the Staatsgalerie Stuttgart light rail stop
Neufinsing sewage treatment plant
Neufinsing sewage treatment plant
IP protection ratings for industrial lighting
IP protection ratings for industrial lighting

Industries

IndustryPetrochemicalsMetal processingFood and beverage industryAgriculture and livestock farmingMiningWater managementRailways and public transportTunnels and trafficSports and event arenasPublic buildingsShipping/maritime industryEmergency lightingWater management (sewage treatment plants, drinking water supply)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of technical LED luminaires (approx. 4,000–4,500 standard luminaires) and specialAssembly––––Plastic, corrosion-resistant materials, chlorine- and ammonia-resistant housing materials
Encapsulation technology for luminaires and connecting cables (own production facilities, climateJoining––––Plastic (encapsulation compounds)
Retrofitting of existing luminaires to LED technology (RENOKIT)Assembly–––––
Development of customer-specific solutions in own laboratory / lighting design (lighting andEngineering–––––
XARA® light control – hardware, software, programming, control cabinet, installation andAssembly–––––
Final assembly on own production facilitiesAssembly–––––

Additional services

Consulting and lighting designAnalysis and on-site assessmentLighting concept and samplingLight control (XARA®) including installation and commissioningMaintenance and after-sales serviceSpare parts serviceLED retrofitting (RENOKIT)Special luminaires for special applicationsEncapsulation technologyDevelopment of customer-specific solutions in the company's own laboratory

Reference customers

Beckum-Neubeckum (station platform)Staatsgalerie Stuttgart light rail stopBernsdorf swimming pool

Quality and certifications

The luminaires are designed for extreme environmental conditions with IP protection ratings up to IP68/IP69K and IK classes up to IK10. EX-protected luminaires are certified according to ATEX and IECEx for zones 1, 2, 21 and 22.

EvidenceDörverden-Hülsen
ATEX/IECEx (EX protection zones 1, 2, 21, 22)
IP protection ratings IP65 to IP69K
IK protection classes IK04 to IK10

History

  1. 1948

    Founded by Walter Stäcker; first products were cable and junction boxes for installation technology

  2. Introduction of water- and dust-protected luminaires for fluorescent lamps based on the short-seal principle

  3. The product range today comprises around 4,000–4,500 standard luminaires for a wide variety of applications

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