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Oberländer Recycling – Fertigung

Manufacture of scrap shears, baling presses and aluminium shredder systems as well as service and plant engineering for metal recycling.

Oberländer Recycling Logo

Oberländer Recycling Maschinen GmbH

Kurzer Morgen 2, 58239 SchwerteNew on Amplifa

Late 1960sDevelopment of the column guidance by Werner Oberländer
over 1,100 m²Production and assembly area in two halls
over 50 years experience with scrap processing systems
6 service employeeswith 4 service vehicles

The Company

Oberländer Recycling Maschinen GmbH develops, manufactures and maintains scrap processing systems for metal recycling. The product range includes hydraulic scrap shears with column guidance, baling presses, alligator shears, custom special shears and ring-hammer shredder systems for processing aluminium scrap. In addition, complete processing systems are designed, planned and delivered, including auxiliary units such as plate conveyors, loading systems, screening and separation devices, magnetic and eddy current separators as well as ATEX-compliant dry dedusting systems. New to the portfolio are stationary and mobile cutting-station fume extraction systems, developed in cooperation with DEMAG, for extracting cutting fumes during oxy-fuel cutting. The machines are manufactured in torsion-resistant welded constructions; service, overhauls and spare parts deliveries are provided worldwide, also for systems from other manufacturers. At the Schwerte site, two halls with more than 1,100 m² are available for production, assembly, service and administration, where the systems are designed, assembled and tested in trial operation. The systems are used in Western Europe, the USA, Eastern Europe and countries of the former Soviet Union.

Site
Schwerte
Processes
Manufacture of scrap shears, baling presses and shredder systems, Service, repair, maintenance and overhaul of scrap processing systems, Plant engineering: design, planning and delivery of complete processing systems, Cutting-station fume extraction systems (stationary and mobile) for oxy-fuel cutting work, Aluminium shredder systems with ring hammers for processing aluminium scrap, Service and repair of scrap processing systems (own and third-party manufacturers), Maintenance and overhauls on site or in the workshop, Spare parts warehouse (shears, baling presses)
Materials
Steel, Aluminium, Gunmetal, Steel (welded construction)
Certificates
UVV inspections, ATEX-compliant systems, ISO 9001
Industries
Recycling/scrap processing, Metal recycling (aluminium remelting operations), Mechanical engineering, Environmental engineering
  1. 01

    Design and engineering

  2. 02

    Manufacture of the welded constructions

  3. 03

    Assembly at the Schwerte plant

  4. 04

    Trial operation and testing

  5. 05

    Delivery and commissioning

  6. 06

    Service, maintenance and spare parts supply

Manufacturing and Materials

Stahlbauw.

Steel (welded construction)

Torsion-resistant welded constructions for scrap shears that allow installation without foundation anchoring.

CuSn

Gunmetal

Gunmetal bushings are kept in stock in the spare parts warehouse for maintenance of shears and presses.

Al

Aluminium

Processing of aluminium utensil and profile scrap in ring-hammer shredder systems for remelting operations.

Site

Standort Kurzer Morgen 2, 58239 Schwerte

Kurzer Morgen 2, 58239 Schwerte

DE

Production, assembly, service, administration

Materials
Steel, aluminium
  • Workshop for repair and overhaul of shears, presses and shredders
  • Service vehicles for on-site operations
  • Spare parts warehouse for shears and baling presses

Products

Stationary hydraulic scrap shear PS1100
Stationary hydraulic scrap shear PS1100Heavy steel machinery construction · Recycling
Aluminium shredder system
Aluminium shredder systemRing-hammer shredder · Aluminium recycling
Ring-hammer shredder OST 1250/1500
Ring-hammer shredder OST 1250/1500Rotor 1,250 × 1,500 mm · Aluminium recycling
Baling press
Baling pressScrap presses · Recycling
Alligator shear
Alligator shearSmall shears · Metal recycling
Bar scrap shear / aluminium profile shear
Bar scrap shear / aluminium profile shearSpecial shears · Metal recycling
Cutting-station fume extraction system
Cutting-station fume extraction systemExhaust air purification · Recycling/environmental engineering

Inside the production

View of the 1,100-t scrap shear
View of the 1,100-t scrap shear
View into the assembly hall in Schwerte
View into the assembly hall in Schwerte
ATEX filter system of an aluminium shredder system
ATEX filter system of an aluminium shredder system
Overhaul of a baling press
Overhaul of a baling press
Refurbished ring-hammer rotor of an aluminium shredder system
Refurbished ring-hammer rotor of an aluminium shredder system
Shaft-profiled wear plates for baling presses
Shaft-profiled wear plates for baling presses
Delivery of a shear head for repair
Delivery of a shear head for repair
Fully equipped service vehicle
Fully equipped service vehicle
Quality Made in Germany
Quality Made in Germany

Industries

Recycling/scrap processingMetal recycling (aluminium remelting operations)Mechanical engineeringEnvironmental engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of scrap shears, baling presses and shredder systemsMechanical engineering––––Steel
Service, repair, maintenance and overhaul of scrap processing systemsService––––Steel, Gunmetal
Plant engineering: design, planning and delivery of complete processing systemsPlant engineering––––Metal
Cutting-station fume extraction systems (stationary and mobile) for oxy-fuel cutting workEnvironmental engineering––––Steel
Aluminium shredder systems with ring hammers for processing aluminium scrapRecycling––––Aluminium

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Scrap shearOberländer ORM–––Schwerte
Baling pressOberländer–––Schwerte
Aluminium shredder systemOberländer–––Schwerte
Ring-hammer shredderOberländer OST 1000/1250–Rotor 1,000 x 1,250 mm––
Ring-hammer shredderOberländer OST 1250/1500–Rotor 1,250 x 1,500 mm––
Ring-hammer shredderOberländer OST 1500/1500–Rotor 1,500 x 1,500 mm––
Alligator shearOberländer–––Schwerte
Aluminium profile shearOberländer–––Schwerte
Cutting-station fume extraction systemOberländer–––Schwerte

Additional services

Service and repair of scrap processing systems (own and third-party manufacturers)Maintenance and overhauls on site or in the workshopSpare parts warehouse (shears, baling presses)Mobile loaner shears to bridge production downtimeUVV inspectionsPlant engineering: design, planning and delivery of complete processing systemsDelivery of auxiliary units (plate conveyors, loading systems, screening/separation devices)Custom special shearsCutting-station fume extraction systems (stationary and mobile, in cooperation with DEMAG)

Reference customers

DEMAG (cooperation partner for cutting-station fume extraction systems)

Quality

Systems are designed, assembled and tested in trial operation at the Schwerte site. UVV inspections are part of the service offering; delivered dry dedusting systems are designed with ATEX approval.

EvidenceSchwerte
UVV inspections
ATEX-compliant systems
ISO 9001

History

  1. Ende der

    Development of the column guidance for scrap shears by Werner Oberländer as head of design at Maschinenfabrik Becker

  2. 1970er

    Further development of the ring-hammer shredder for aluminium

  3. 1980

    Market development in Eastern Europe and countries of the former Soviet Union

  4. 2000er

    Development of a new generation of scrap processing systems

  5. 2004

    Market launch of the new system generation

  6. 2017

    Relocation of the company headquarters from Hagen to Schwerte/Ruhr

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