Injection-molded parts from 0.1 to 7,500 g including finishing, assembly and logistics from Scheer
OKA Kunststoffverarbeitung GmbH
Scheer (headquarters, production, logistics)New on Amplifa
Company Profile
OKA Kunststoffverarbeitung GmbH was founded in 1983 and is an injection molding company based in Scheer (Baden-Württemberg). The company manufactures technically demanding injection-molded components with part weights from 0.1 g to 7,500 g on machines with clamping forces of 600 to 10,000 kN using thermoplastics such as ABS, ASA, PA, PBT, PC, PE, PMMA, POM, PS, SAN and TPE-U. Its value chain includes development and CAD design, toolmaking with long-standing partners, injection molding including metal overmolding, overmoulding and thick-wall applications, finishing by pad printing, screen printing and hot stamping, as well as painting and electroplating with external partners. As a system supplier, OKA assembles components into complex assemblies at assembly workstations and delivers up to the sale-ready product. Over 3,000 m² of storage space, just-in-time and consignment warehousing, and its own vehicle fleet ensure reliable supply. Customers come from industries such as medical, electrical and household appliances, automotive, agricultural machinery and ordnance detection. Since 01.08.2022, the company has been part of the Ulm-based sudhoff gruppe.
- Site
- Scheer
- Processes
- Injection molding, Metal overmolding, Overmoulding, Thick-wall applications, Multi-color coloring using mixing nozzle systems, Pad printing, Screen printing, Hot stamping technology
- Materials
- ABS, ASA, PA, PBT, PC, PE, PMMA, POM
- Certificates
- ISO 9001
- Founded
- 1983
- Industries
- Medical technology, Cleaning technology, Office and organization, Environmental technology, Electrical engineering, Household appliances
- 01
Development
- 02
Design (CAD)
- 03
Toolmaking (with partners)
- 04
Injection molding
- 05
Finishing (pad printing, screen printing, hot stamping)
- 06
Painting/Electroplating (with partners)
- 07
Assembly
- 08
Logistics
Scheer Site
Scheer
DEHeadquarters, production and logistics
- Part weight / size
- 0.1 – 7,500 g
- Lot size
- 50 to several hundred thousand pieces/year
- Materials
- ABS, ASA, PA, PBT, PC, PE, PMMA, POM, PS, SAN, TPE-U
- Injection molding machines 600–10,000 kN with take-out robots
- Injection molding machines with magnetic clamping systems and cascade control
- Mixing nozzle systems
- Pad printing system
- Screen printing system
- Hot stamping system
- UV dryer
- CAD workstation
- Assembly workstations
- Storage space over 3,000 m²
- Own vehicle fleet (delivery within a radius of approx. 200 km)
Components and Product Examples
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Injection moldingPlastics | – | – | 0.1 g – 7,500 g | 50 pieces annually – several hundred thousand pieces annually | ABS, ASA, PA, PBT, PC, PE, PMMA, POM, PS, SAN, TPE-U |
| Metal overmoldingPlastics | – | – | – | – | – |
| OvermouldingPlastics | – | – | – | – | – |
| Thick-wall applicationsPlastics | – | – | – | – | – |
| Multi-color coloring using mixing nozzle systemsPlastics | – | – | – | – | thermoplastics |
| Pad printingSurface | – | Ø 165 mm | – | – | – |
| Screen printingSurface | – | 900 mm × 300 mm | – | – | – |
| Hot stamping technologySurface | – | 130 mm × 60 mm | – | – | – |
| UV drying for paint curingSurface | – | – | – | – | – |
| Painting (external partners)Surface | – | – | – | – | – |
| Electroplating (external partners)Surface | – | – | – | – | – |
| Assembly (drilling, gluing, screwing, clipping, decorating, embedding of threaded inserts)Assembly | – | – | – | – | – |
| Toolmaking (with partners, technical management)Engineering | – | – | – | – | – |
| Development of injection-molded and thermoformed partsEngineering | – | – | – | – | – |
| Design (CAD workstation, data creation/preparation)Engineering | – | – | – | – | – |
| Logistics (warehousing, just in time, consignment warehousing, FiFo)Assembly | – | – | – | – | – |
| ThermoformingPlastics | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Injection molding machines with take-out robots | – | – | – | – | Scheer |
| Injection molding machines with magnetic clamping systems and cascade control | – | – | – | – | Scheer |
| Injection molding machines with 600 – 10,000 kN clamping force | – | – | 600 – 10,000 kN clamping force | – | Scheer |
| Mixing nozzle systems | – | various | – | – | Scheer |
| Pad printing system | – | – | Print images up to Ø 165 mm | – | Scheer |
| Screen printing system | – | – | 900 mm x 300 mm | – | Scheer |
| Hot stamping system | – | – | 130 mm x 60 mm | – | Scheer |
| UV dryer | – | – | – | – | Scheer |
| CAD workstation | – | – | – | – | Scheer |
| Assembly workstations | – | – | – | – | Scheer |
| Storage space with logistics area | – | over 3,000 | – | – | Scheer |
| Vehicle fleet (own trucks, delivery within a radius of approx. 200 km) | – | – | – | – | Scheer |
Additional services
Quality
Quality assurance follows the requirements of a documented quality management system; the website does not mention any specific certifications. Components are finished as sale-ready products including packaging.
| Evidence | Scheer |
|---|---|
| ISO 9001 |
History
- 1983
Founding of OKA Kunststoffverarbeitung GmbH
- 2022
Since 01.08.2022 part of the owner-managed, Ulm-based sudhoff gruppe