High-speed milling machines, EDM machines and automation systems from Burbach.
OPS-INGERSOLL Funkenerosion GmbH
BurbachNew on Amplifa
About OPS-INGERSOLL
OPS-INGERSOLL Funkenerosion GmbH in Burbach is a manufacturer of high-speed milling machines (HSC), EDM machines (die sinking) and automation systems. The machines are built in gantry design with variable multi-axis and 5-axis machining and can be automated via standard and linear robot systems. A key focus is turbine machining: turbine wheels, compressor wheels, impellers and turbine blades are machined by EDM with high dimensional accuracy and a minimized heat-affected zone. Target industries include tool and die making, automotive suppliers, medical technology, power generation, aerospace, punching and forming technology, aluminium die casting and the oil and gas industry. In its in-house Innovationcenter, the company offers live demonstrations, application tests and training; a full service with remote service, maintenance and application support accompanies the machines after purchase. Around 170 employees develop and produce in Burbach (Made in Germany); for the Chinese market, Greatoo Intelligent Equipment Inc. distributes the products.
- Site
- Burbach
- Processes
- High-speed milling (HSC milling, 5-axis machining), Die sinking (electrical discharge machining, EDM), Turbine machining (machining of turbine wheels, compressor wheels, impellers,, Wet machining of graphite (5-axis high-speed milling), Process automation (robot automation for milling and EDM machines), Service: remote service, maintenance, application support, training, Automation/robot systems, Remote service
- Materials
- Graphite, premium metal grades, Die sinking (electrical discharge machining, EDM), High-speed milling (5-axis), High-performance materials
- Founded
- 2003
- Employees
- 170
- Industries
- Tool and die making, Automotive suppliers, Medical technology, Power generation, Aerospace, Punching and forming technology
- 01
Engineering and machine development
- 02
Manufacturing (Made in Germany)
- 03
Automation and integration (robot systems)
- 04
Innovationcenter: application tests and training
- 05
Service: remote service, maintenance, application support
- 06
Sales incl. resale
Materials and Processes
Die sinking (electrical discharge machining, EDM)
Cost-effective production of high-precision components with optimal dimensional accuracy and a minimized heat-affected zone (HAZ).
High-speed milling (5-axis)
High-speed milling of demanding geometries and materials in variable multi-axis machining thanks to gantry design.
Graphite
Machining of graphite and premium metal grades by 5-axis high-speed milling (wet machining of graphite).
High-performance materials
For turbine machining of components that must withstand extreme temperatures, rotational speeds and aggressive media.
Locations
Burbach
DEHeadquarters, manufacturing, Innovationcenter
- Materials
- Metals, graphite, high-performance materials
- HIGH SPEED EAGLE V550 (HSC gantry milling machine, 5-axis)
- HIGH SPEED EAGLE V5
- HIGH SPEED EAGLE V7 linear (5-axis, linear drives)
- HIGH SPEED EAGLE V9
- EAGLE G5 Precision / G50 / G80 Competition (die sinking)
- GANTRY EAGLE 400–2000 (EDM machines, gantry)
- Standard and linear robot systems for automation
Technologies and Part Machining
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| High-speed milling (HSC milling, 5-axis machining)Machining | – | – | – | – | Metals, Graphite |
| Die sinking (electrical discharge machining, EDM)Machining | – | – | – | – | – |
| Turbine machining (machining of turbine wheels, compressor wheels, impellers,Machining | – | – | – | – | High-performance materials |
| Wet machining of graphite (5-axis high-speed milling)Machining | – | – | – | – | Graphite, premium metal grades |
| Process automation (robot automation for milling and EDM machines)Engineering | – | – | – | – | – |
| Service: remote service, maintenance, application support, trainingEngineering | – | – | – | – | – |
14 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-speed milling machine (gantry design, 5-axis) | OPS-INGERSOLL HIGH SPEED EAGLE V550 | – | – | – | Burbach |
| High-speed milling machine | OPS-INGERSOLL HIGH SPEED EAGLE V5 | – | – | – | Burbach |
| 5-axis milling machine with linear drives | OPS-INGERSOLL HIGH SPEED EAGLE V7 linear | – | – | – | Burbach |
| 5-axis high-speed machining center | OPS-INGERSOLL HIGH SPEED EAGLE V9 | – | – | – | Burbach |
| Die sinking EDM machine | OPS-INGERSOLL EAGLE G5 Precision | – | – | – | Burbach |
| Die sinking EDM machine | OPS-INGERSOLL EAGLE G50 Competition | – | – | – | Burbach |
| Die sinking EDM machine | OPS-INGERSOLL EAGLE G80 Competition | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 400 | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 500 | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 800 | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 1200 | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 1400 | – | – | – | Burbach |
| Die sinking EDM machine (gantry) | OPS-INGERSOLL GANTRY EAGLE 2000 | – | – | – | Burbach |
| Automation/robot systems (standard and linear robots) | OPS-INGERSOLL | – | – | – | Burbach |
Additional services
Reference customers
Company History
- 2003
Company founded by Rainer Jung
- 2023
New corporate design and new online presence
- 2024
Use of HIWIN axis systems in the HIGH SPEED EAGLE V5 and V9 series
- 2025
Appointment of Greatoo Intelligent Equipment Inc. incl. OPS-INGERSOLL Machine Tool (Guangdong) Co., Ltd. as sales partner for China
- 2025
Retirement of company founder Rainer Jung