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Opsytec – Fertigung

Development, manufacturing and calibration of UV metrology, UV LED systems, irradiation chambers and integrating spheres for industry and research

Opsytec Logo

Opsytec Dr. Gröbel GmbH

Ettlingen (76275)New on Amplifa

1981Technological roots / UV and light calibration since
Headquarters and laboratory in EttlingenLocation
25 mm to 2.5 mIntegrating sphere diameter
200 nm to 1000 nmCalibration spectral range
0.2 µW/cm² to > 10 W/cm²Calibration range irradiance

About Opsytec Dr. Gröbel

Opsytec Dr. Gröbel GmbH develops and manufactures industrial UV metrology: UV sensors for UVA, UVB and UVC, radiometers and spectral radiometers for measuring irradiance and UV dose, UV LED systems and area emitters, UV irradiation chambers as well as custom integrating spheres with diameters from 25 mm to 2.5 m. Development, manufacturing, the calibration laboratory and the testing laboratory are located at the Ettlingen site near Karlsruhe; the in-house manufacturing depth extends to in-house metalworking, enabling one-off parts, small series and long-term OEM repeat deliveries with customer branding. In addition to standard products, custom system sensors, special housings, optical systems and special machines are produced. The company's own calibration laboratory is accredited by DAkkS in accordance with DIN EN ISO/IEC 17025 and calibrates UV sensors and radiometers in the spectral range 200 to 1000 nm traceable to PTB. Fields of application are UV curing, UV adhesive bonding, UV disinfection, pharmaceutical photostability, materials testing, photochemistry and 3D printing. The technological roots reach back to 1981.

Site
Ettlingen
Processes
Accredited calibration of UV sensors and radiometers for irradiance (200 nm to 1000, Calibration of reference radiometers in accordance with ASTM G130-12(2020), Calibration of radiometers with artificial sources based on ASTM E824-26 and G130-12(2020), Linearity testing using the source addition method in accordance with DIN 19294-3:2020-08, Testing of the calibration of spectral radiometers in accordance with ASTM G138-12(2020)e1, Testing of the photobiological safety of UV lamp products in accordance with IEC 62471-6:2022, Testing of the spectral irradiance of a lamp in accordance with CIE 250:2022, Factory calibration of DVGW sensors in accordance with DIN 19294-1 to -4
Materials
Barium sulfate (BaSO₄), PTFE, Gold, Aluminium (housing of PTFE spheres), Barium sulfate, Aluminium
Certificates
DIN EN ISO 9001:2015, ISO/IEC 17025 accreditation calibration laboratory, ISO/IEC 17025 accreditation testing laboratory, ISO 9001:2015 (TÜV SÜD, no. 12 100 42114 TMS), ISO/IEC 17025 – calibration laboratory (DAkkS D-K-20284-01-00), ISO/IEC 17025 – testing laboratory (DAkkS D-PL-20284-01-00)
Founded
1981
Industries
UV curing (varnishes, coatings, printing inks), UV adhesive bonding and polymerisation, UV disinfection (drinking water, wastewater), Pharmaceutical photostability (ICH Q1B), Materials testing and UV ageing, Photochemistry and photobiology
  1. 01

    Development and design

  2. 02

    Manufacturing incl. metalworking

  3. 03

    Assembly and firmware/software

  4. 04

    Calibration in the DAkkS-accredited laboratory

  5. 05

    Testing and factory calibration certificate

  6. 06

    Recalibration and service

Materials and Processes

BaSO4

Barium sulfate

Coating material for integrating spheres with high diffuse-reflective properties.

PTFE

PTFE

Diffuser and sphere material for integrating spheres with high reflectance.

Au

Gold

Coating for infrared-optimized integrating spheres.

Al

Aluminium

Housing material for PTFE spheres and device constructions.

Sites

Ettlingen

DE

Development, manufacturing, calibration laboratory and testing laboratory (headquarters)

Part weight / size
Integrating spheres 25 mm to 2.5 m diameter
Lot size
One-off parts, small series, OEM repeat deliveries
Materials
Barium sulfate, PTFE, gold, aluminium, plastic
  • UV-VIS double monochromator (200–1000 nm)
  • Spectral radiometer
  • Luminance meter
  • Calibration light sources
  • UV irradiation chambers BS-02 to BS-05, BSL, BSH, BSM-03, BS-OX

Products and Components

UVpad – flat spectral radiometer
UVpad – flat spectral radiometerSpectral radiometry · Process measurement
LedControl Touch with UV LED area emitters
LedControl Touch with UV LED area emittersUV LED system · Curing
UV sensors and radiometers (UVpad, RMD, curelog)
UV sensors and radiometers (UVpad, RMD, curelog)UV metrology · Industry

Inside the production

Opsytec UV metrology, development and calibration laboratory
Opsytec UV metrology, development and calibration laboratory
UV calibration laboratory for lamps, UV LEDs and UV sensors
UV calibration laboratory for lamps, UV LEDs and UV sensors
3D simulation of UV radiation intensity with UV Tools
3D simulation of UV radiation intensity with UV Tools
Calibration laboratory certified to ISO 9001
Calibration laboratory certified to ISO 9001

Industries

UV curing (varnishes, coatings, printing inks)UV adhesive bonding and polymerisationUV disinfection (drinking water, wastewater)Pharmaceutical photostability (ICH Q1B)Materials testing and UV ageingPhotochemistry and photobiologyQuality assuranceAdditive manufacturing / 3D printingLight metrology and photometryUV adhesive bonding/polymerisationResearch and development3D printing/additive manufacturingLight metrology/photometry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Accredited calibration of UV sensors and radiometers for irradiance (200 nm to 1000TestingMeasurement uncertainty ≥ 2.8 %––0.2 µW/cm² – > 10 W/cm²UV sensors, Radiometers
Calibration of reference radiometers in accordance with ASTM G130-12(2020)Testing–––––
Calibration of radiometers with artificial sources based on ASTM E824-26 and G130-12(2020)Testing–––––
Linearity testing using the source addition method in accordance with DIN 19294-3:2020-08Testing––––UV measuring devices
Testing of the calibration of spectral radiometers in accordance with ASTM G138-12(2020)e1Testing–––––
Testing of the photobiological safety of UV lamp products in accordance with IEC 62471-6:2022Testing–––––
Testing of the spectral irradiance of a lamp in accordance with CIE 250:2022Testing–––––
Factory calibration of DVGW sensors in accordance with DIN 19294-1 to -4Testing––––DVGW sensors, Dosimeters, UV integrators
Linearity tests of UV measuring devices up to approx. 5 W/cm²Testing–––––
Spectroscopy (UV, VIS, IR)Testing–––––
Absorption, reflectance and transmission measurements, measurement of optical densityTesting–––––
Measurement and assessment according to OStrV, RL/2006/25 and DIN EN 14255 (on site)Testing–––––
Risk assessments for workplace safety (artificial optical radiation, in particularTesting–––––
Classification for CE according to DIN EN 12198 under the Machinery DirectiveTesting–––––
Development and manufacture of custom measuring devices, sensors, optical systems andEngineering–––One-off parts – Small series–
Metalworking (own manufacturing depth in the OEM sector)Machining––––Metal
Custom manufacture of integrating spheres with diameters from 25 mm to 2.5 mEngineering––––Barium sulfate, PTFE, Gold, Aluminium

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
UV-VIS double monochromator––Spectral range 200 nm to 1000 nm–Ettlingen
Spectral radiometer (laboratory equipment)––––Ettlingen
Luminance meter––––Ettlingen
Calibration light source––––Ettlingen
UV irradiation chamber (BS-02 to BS-05, BSL series, BSH-02, BSH-03 CBD, BSM-03, BS-OX)Opsytec–––Ettlingen

Additional services

Calibration of UV sensors and radiometers (DAkkS-accredited, 200–1000 nm)Testing of spectral radiometers (ASTM G138)Testing of photobiological safety according to IEC 62471-6UV and light contract measurements (spectroscopy, luminance, transmission/reflectance)Calibration of DVGW sensors according to DIN 19294Linearity tests according to DIN 19294-3Development of custom measuring devices, sensors and optical systemsSpecial machine constructionOEM manufacturing with customer brandingOn-site measurements (OStrV, RL/2006/25, DIN EN 14255, CE classification according to DIN EN 12198)

Quality and Accreditations

Opsytec is certified to DIN EN ISO 9001:2015 and operates two DAkkS-accredited laboratories under ISO/IEC 17025: a calibration laboratory (D-K-20284-01-00) for UV sensors and radiometers and a testing laboratory (D-PL-20284-01-00) for spectral radiometers, lamps and LED systems. Calibrations are traceable to national standards; the measurement uncertainty is ≥ 2.8 % depending on the spectrum.

EvidenceEttlingen
ISO 9001:2015 (TÜV SÜD, no. 12 100 42114 TMS)
ISO/IEC 17025 – calibration laboratory (DAkkS D-K-20284-01-00)
ISO/IEC 17025 – testing laboratory (DAkkS D-PL-20284-01-00)

History

  1. 1981

    Technological roots: UV and light calibrations have been performed since 1981.

  2. 2003

    Delivery of a 2500 mm integrating sphere to PTB Braunschweig.

  3. 2017

    Start of DAkkS-accredited calibration of broadband radiometers for irradiance.

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