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Orange Corrugated – Fertigung

Sales and consulting for corrugated board converting machines – from flexo printing to die-cutting to box making.

Orange Corrugated Logo

Orange Corrugated (Division of General Business Consulting GmbH)

Zug (CH)New on Amplifa

1937Founding of Klett-Maschinen (predecessor)

About Orange Corrugated

Orange Corrugated is a division of General Business Consulting GmbH, based in Zug (Switzerland), specializing in the sales of new and used machines for corrugated board converting. The team builds on the know-how of Klett-Maschinen, a traditional manufacturer of flexo printing machines, case makers, flatbed die-cutting machines and box making machines, with experience from more than 300 machine installations in over 15 countries. The portfolio covers flexo printing, flexo folder gluers (FFG), rotary and flatbed die-cutting technology, multi-point gluer systems, boxmaking equipment as well as digital printing machines and peripherals such as pref feeders, palletizers and roller conveyor systems. In addition to machine sales, the company offers plant layout planning, co-developments such as the Key-Belt system and Steady-Line Creasing, as well as access to machines from a network that are not openly available on the market. Customers are sheet plants and corrugated converters worldwide; a sales network exists in the USA, the UK, Scandinavia, France, Italy, Poland, South Africa and Australia.

Site
Zug
Processes
Multi-Point-Gluing (gluing of corrugated/solid board), Flexoprinting, Flexo Folder Gluer (FFG), Rotary Diecutting, Automatic Flatbed Diecutting, Semi-automatic diecutting, Manual / hand-fed platen diecutting, Boxmaking equipment and sealing solutions
Materials
Corrugated board, Solid board
Industries
Corrugated board industry, Corrugated board converting (sheet plants), Packaging machinery manufacturing
  1. 01

    Consulting and needs analysis

  2. 02

    Sourcing of new and used machines via network

  3. 03

    Co-development of machine technology

  4. 04

    Plant layout and workflow planning

  5. 05

    Financing brokerage and installation

Materials & Processing Areas

WB

Corrugated board

Main material processed by the brokered machines for printing, die-cutting, gluing and box making.

VP

Solid board

Processed, among others, in multi-point gluers, embossing systems and flatbed die-cutting machines.

Location

Standort Zug

Zug

CH

Headquarters / Sales and Consulting

Machines & Equipment

Multi-Point-Gluer Press Station
Multi-Point-Gluer Press StationGluing · Corrugated board converting
Fully Assembled Multi-Point-Gluer
Fully Assembled Multi-Point-GluerGluing · Corrugated board converting
Multi-Point-Gluer Alignment Section
Multi-Point-Gluer Alignment SectionGluing · Corrugated board converting

Inside the production

Machine equipment for corrugated board converting
Machine equipment for corrugated board converting

Industries

Corrugated board industryCorrugated board converting (sheet plants)Packaging machinery manufacturing

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Multi-Point-Gluing (gluing of corrugated/solid board)Joining––––Corrugated board, Solid board
FlexoprintingSurface––––Corrugated board
Flexo Folder Gluer (FFG)Forming––––Corrugated board
Rotary DiecuttingForming––––Corrugated board
Automatic Flatbed DiecuttingForming––––Corrugated board
Semi-automatic diecuttingForming––––Corrugated board
Manual / hand-fed platen diecuttingForming––––Corrugated board
Boxmaking equipment and sealing solutionsAssembly––––Corrugated board
Digital printing machinery (single pass & multi-pass)Surface––––Corrugated board
Peripherals: Prefeeder, Palletizer, Roller conveyor systems, Materials Handling, Plant layoutEngineering–––––
Embossing (solid board)Forming––––Solid board
Nick-breakingForming––––Corrugated board
Laser-plotter-systems / electronic laser systemsForming––––Corrugated board

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Multi-Point-Gluer Press Station–––––
Fully Assembled Multi-Point-Gluer–––––
Multi-Point-Gluer Alignment Section–––––
Flexo printer slotter–––––
Flatbed diecutter (Cobra / Cobra Express)Klett Cobra, Cobra Express––––
Flatbed diecutter Eterna PE1620Eterna PE1620––––
Box maker BoxKing GTKlett BoxKing GT––––
FFG EurostarEurostar––––
FFG TopraTopra––––
FFG NT-SeriesNT-Series––––

Additional services

Sales of new and used corrugated board converting machinesBrokerage of machines from network (not openly on the market)Plant layout / workflow arrangementCo-development (Key-Belt System, Steady-Line Creasing)Consulting / financing network

History

  1. 1937

    Alfred Klett founds Klett-Maschinen; the company becomes one of the leading suppliers for corrugated converting businesses (sheet plants).

  2. 1972

    Detlef Hulverscheidt sen. becomes the new managing director of Klett and introduces numerous machine solutions for the corrugated industry.

  3. 1982

    First Drupa participation by Klett; focus on flexo printing and flexo folder gluer (FFG); Detlef Hulverscheidt jr. joins the business.

  4. 2000

    Program expansion to include multi-point gluing, flatbed die-cutting machines and boxmaking; by 2009 more than 90 Cobra flatbed die-cutters and almost 100 BoxKing GT units are sold.

  5. 2009

    Klett fails as a result of the 2008/2009 financial crisis.

  6. Orange Corrugated (GBC) continues the expertise of Klett and builds a network of customers, suppliers, technology-oriented projects and financing.

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