Custom plastic finished parts, guide and slide rails, and plastic semi-finished products for conveying and packaging technology
ORMAPLAST Systems GmbH
Schmallenberg · Vor der Lake 6New on Amplifa
About Ormaplast Systems
ORMAPLAST Systems GmbH, based in Schmallenberg, is a manufacturing company specialised in the machining of plastics with more than 15 years of market experience. The company produces construction parts to customer drawings as well as finished parts such as guide and slide rails with matching steel profiles, dogs and scrapers, holders and receptacles, conveyor stars and format sets, sprockets and rollers, as well as curve guides for the beverage and packaging industry. The range is complemented by trading in plastic semi-finished products such as extruded and pressed sheets as well as round and hollow rods, including cut-to-size blanks. Production takes place on a modern machine park featuring 5-axis milling technology, CNC turning and a large-format panel saw; special parts made of modified plastics with improved wear, sliding or temperature properties are also possible. Customers can be found in mechanical and plant engineering, conveying technology, drive technology, food and filling technology, packaging machinery, vehicle construction and playground equipment.
- Site
- Schmallenberg
- Processes
- Manufacture of finished plastic parts (plastic machining), Manufacture of guide and slide rails (incl. steel profiles), Manufacture of dogs and scrapers for conveying technology, Manufacture of holders and receptacles (plastic components), Manufacture of conveyor stars and format sets from plastic, Manufacture of sprockets and rollers from plastic, Construction parts to customer drawing, Special parts and special solutions from modified plastics
- Materials
- Plastic, modified plastics, Insulating sheets (temperature-resistant plastics), Steel (profiles for guide and slide rails), Modified Plastics, Steel, 5-Axis Milling (DMG Mori CMX 50 U), CNC Turning and Milling (Okuma LB3000EX II MYW 800)
- Industries
- Mechanical and plant engineering, Conveying and transport systems, Drive technology, Food technology, Filling technology, Packaging machinery
- 01
Trading in plastic semi-finished products (sheets, round and hollow rods)
- 02
Panel cutting and blank optimization
- 03
CNC milling (5-axis) and CNC turning
- 04
Assembly of finished components to customer drawing
Materials and Processes
Plastic
Base material for finished parts, rails, conveyor stars and all kinds of semi-finished products.
Modified Plastics
For special parts with improved wear and sliding properties or higher temperature resistance.
Insulating sheets (temperature-resistant plastics)
Used in packaging machines at higher temperature ranges.
Steel
Profiles for guide and slide rails for additional stability.
5-Axis Milling (DMG Mori CMX 50 U)
Complex contours and perfect surfaces through wet machining, working area 500 × 450 × 400 mm.
CNC Turning and Milling (Okuma LB3000EX II MYW 800)
Turning up to Ø 300 mm with bar feeder and milling including holes and threads via the Y-axis.
Panel Saw (Otto Mayer PS2Z/160)
Large-format blanks on a 4,300 × 4,300 mm cutting area with cutting heights up to 160 mm.
Locations
Schmallenberg
DEHeadquarters and Manufacturing
- Materials
- Plastic, modified plastics, steel profiles
- Panel saw Otto Mayer PS2Z/160 (2021)
- CNC turning and milling center Okuma LB3000EX II MYW 800 (2022)
- 5-axis milling machine DMG Mori CMX 50 U (2021)
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of finished plastic parts (plastic machining)Plastic | – | – | – | – | Plastic |
| Manufacture of guide and slide rails (incl. steel profiles)Plastic | – | – | – | – | Plastic, Steel |
| Manufacture of dogs and scrapers for conveying technologyPlastic | – | – | – | – | Plastic |
| Manufacture of holders and receptacles (plastic components)Plastic | – | – | – | – | Plastic |
| Manufacture of conveyor stars and format sets from plasticPlastic | – | – | – | – | Plastic |
| Manufacture of sprockets and rollers from plasticPlastic | – | – | – | – | Plastic |
| Construction parts to customer drawingPlastic | – | – | – | – | Plastic |
| Special parts and special solutions from modified plasticsPlastic | – | – | – | – | modified plastics |
| Manufacture of curve guides (beverage and packaging industry)Plastic | – | – | – | – | Plastic |
| Trading in plastic semi-finished products: extruded and pressed sheetsPlastic | – | – | – | – | Plastic |
| Trading in plastic semi-finished products: round rods & hollow rodsPlastic | – | – | – | – | Plastic |
| Cutting of plastic semi-finished productsPlastic | – | – | – | – | Plastic |
| Panel cutting / blank optimization (panel saw)Plastic | – | – | – | – | Plastic |
| Slitting of plastic strips / kerf cuts for variable bending radiiPlastic | – | – | – | – | Plastic |
| CNC turningMachining | high surface quality (high-speed | – | – | – | Plastic |
| CNC milling (turn-mill center, complex contours, holes, threads via Y-axis)Machining | – | – | – | – | Plastic |
| 5-axis millingMachining | perfect surfaces (wet machining) | 400 mm (Z) × 500 mm (X) × 450 mm (Y) | – | – | Plastic |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Panel saw | Otto Mayer PS2Z/160 | 1 | Working area 4,300 mm x 4,300 mm, cutting height up to 160 mm | 2021 | Schmallenberg |
| CNC turn-mill center | Okuma LB3000EX II MYW 800 | 1 | up to Ø 300 mm; bar feeder up to Ø 80 mm; Y-axis 110 mm travel | 2022 | Schmallenberg |
| 5-axis milling machine | DMG Mori CMX 50 U | 1 | X = 500 mm; Y = 450 mm; Z = 400 mm; B = -5°/+110°; C = n x 360°; 20–12,000 rpm | 2021 | Schmallenberg |
Additional services
History
More than 15 years of market experience in plastic machining