Service provider for anilox roller cleaning, coating plates and cut coating dies for the printing and packaging industry
PAGEfactory GmbH & Co. KG
Kaufbeuren/Neugablonz · KemptenNew on Amplifa
About PAGEfactory
PAGEfactory GmbH & Co. KG is a mid-sized service provider for Offset Coating Service (OCS) based in Kaufbeuren/Neugablonz in the Allgäu region. With 15 employees, the company supports printing houses, publishers, packaging printers and converters in all matters relating to spot varnishing and coating dies. The portfolio includes deep cleaning of anilox rollers, sleeves and chrome rollers using the dry BioJet jet blasting process based on sodium bicarbonate, the production of coating plates by partially stripping the top layer, the manufacture of cut coating dies on CAD cutting plotters, as well as the patent-pending OCS coating control strip 5.0 for quality control of dispersion and UV coatings. In addition, distortion factor tests directly in the printing press, video analyses of anilox rollers with an inspection report, consumables such as protective sleeves and consulting services are offered. Customers are served throughout the German-speaking region, in neighboring European countries and worldwide; transport, cleaning and inspection report are provided as an all-inclusive carefree package within a few working days.
- Site
- Kaufbeuren / Neugablonz
- Processes
- Anilox roller cleaning with the BioJet jet blasting process (deep cleaning with sodium bicarbonate, Video analysis of the anilox rollers (measuring and documenting the cell volume, inspection report), Coating plate production (stripping – partial removal of the top layer in the non-image areas for, Cutting plotter service (production of cut coating dies for spot varnishing on, Distortion factor test (determination of the distortion factor/scale value for precise coating dies, OCS coating control strip 5.0 (checking the coating plate exposure and quality control of the, Manual printing plate manufacturing and CtP technology (Computer-to-Plate), Anilox roller cleaning (BioJet jet blasting process)
- Materials
- Ceramic (anilox roller surface), Chrome (chrome rollers/surfaces), Aluminum (plate backing Nyloflex Gold A), Polyester (backing film Nyloflex Seal F, coating plate backing), Photopolymer (flexographic printing plates), Rubber blanket (compressible coating plate surface RedSpot 1.15), Sodium bicarbonate powder (blasting medium BioJet jet blasting process), BioJet jet blasting process
- Employees
- 15
- Industries
- Printing industry, Packaging printing, Flexographic printing, Offset printing, Carton printing, Publishers
- 01
Consulting on coatings, coating dies and anilox rollers
- 02
Distortion factor test directly in the printing press
- 03
Coating plate production (stripping) or manufacture of cut coating dies on
- 04
Quality control with OCS coating control strip 5.0
- 05
Logistics: pickup of the anilox rollers
- 06
Anilox roller cleaning with the BioJet jet blasting process
- 07
Video analysis and inspection report
- 08
Return transport to the customer
Materials and Processes
BioJet jet blasting process
Dry jet blasting process with sodium bicarbonate powder for gentle deep cleaning of anilox rollers without additives.
Ceramic (anilox roller surface)
Surface of anilox rollers, which is cleaned undamaged by the BioJet jet blasting process.
Chrome (chrome rollers)
Surface material of chrome rollers, which are treated as part of anilox roller cleaning.
Photopolymer on aluminum backing
Exposure plate with high dimensional stability for reproducing the finest details in spot varnishing and image printing.
Photopolymer on polyester backing
Film coating plate for inline and offline finishing with dispersion and UV coatings.
Rubber blanket on plastic backing
Compressible CAD plotter coating plate with high run resistance for gloss and matte coatings.
Multilayer coating on backing
Stripping plate with a colored transparent layer for coating results without orange peel effects.
Sodium bicarbonate powder
Blasting medium that removes dried coating and ink residues dust-free and disintegrates in the process.
Locations
Kaufbeuren/Neugablonz
DEHeadquarters, service and production
- Materials
- Ceramic, chrome, photopolymer, rubber blanket, polyester
- CAD cutting plotter
- BioJet jet blasting system for anilox roller cleaning
Kempten
DELocation for design and production under one roof
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Anilox roller cleaning with the BioJet jet blasting process (deep cleaning with sodium bicarbonateSurface | – | – | – | – | Anilox rollers with ceramic surface, Anilox rollers with chrome surface |
| Video analysis of the anilox rollers (measuring and documenting the cell volume, inspection report)Testing | – | – | – | – | Anilox rollers, Sleeves, Anilox roller sleeves, Chrome rollers |
| Coating plate production (stripping – partial removal of the top layer in the non-image areas forSurface | – | – | – | – | Photopolymer, Rubber blanket on plastic backing (RedSpot 1.15), Multilayer coating on backing (SPOT PU 1.15) |
| Cutting plotter service (production of cut coating dies for spot varnishing onEngineering | – | – | – | – | Coating plates with polyester backing |
| Distortion factor test (determination of the distortion factor/scale value for precise coating diesTesting | – | – | – | – | – |
| OCS coating control strip 5.0 (checking the coating plate exposure and quality control of theTesting | – | – | – | – | water-based dispersion coatings, UV coatings |
| Manual printing plate manufacturing and CtP technology (Computer-to-Plate)Engineering | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CAD cutting plotter | – | – | – | – | Kaufbeuren |
| BioJet jet blasting system for anilox roller cleaning (dry jet blasting process with | – | – | – | – | Kaufbeuren |
Additional services
Reference customers
History
Over 20 years of experience in printing plate manufacturing, CtP technology and offset coating service