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PassPlus – Fertigung

PLC programming, worldwide commissioning, retrofit, machine relocations and external project management for mechanical and plant engineering.

PA

PassPlus GmbH

Frankfurt am MainNew on Amplifa

2015Domain passplus.de first published
more than 30 yearspractical experience in the team
Worldwidecommissioning service area

About PassPlus

PassPlus GmbH is a manufacturer-independent team of specialists for PLC engineering and industrial services based in Frankfurt am Main. Its service portfolio covers the creation, migration and standardisation of control software in Siemens TIA Portal, Beckhoff, Allen-Bradley and Schneider Electric, worldwide commissioning including FAT/SAT qualification, retrofit and modernisation of existing systems as well as industrial and electrical installation including control cabinet work and wiring. In addition, PassPlus provides external project management with integrated quality management in accordance with DIN EN ISO 9001, the planning and execution of machine relocations from disassembly via international transport to resumption of operation, as well as express procurement of critical spare parts and supply chain optimisation. Industry experience exists, among others, in machine tools, industrial furnaces, chemical and pharmaceutical plants, sawmills, press lines and special-purpose machinery. Assignments are carried out on site or internationally, with more than 30 years of practical experience in the team.

Site
Frankfurt am Main
Processes
PLC programming & commissioning, PLC software creation, PLC software migration (e.g. Siemens TIA Portal to Allen-Bradley Studio 5000), PLC software standardisation, Worldwide commissioning (FAT/SAT, qualification and acceptance), Retrofit / modernisation of existing systems (controls/electrics, sensor technology, risk, Industrial & electrical installation (control cabinet work, wiring, mechanical assembly), Machine relocations (disassembly, transport, reassembly, aligning/anchoring/levelling,
Materials
PLC Programming, Software Migration, Software Standardisation, Commissioning (FAT/SAT), Retrofit & Modernisation, External Project Management & QM
Certificates
DIN EN ISO 9001 (project QM know-how)
Industries
Mechanical engineering, Plant engineering, Production, Machine tools, Industrial furnaces, Chemical plants
  1. 01

    Analysis of current state and inventory assessment

  2. 02

    PLC software creation, migration or retrofit concept

  3. 03

    Electrical and industrial installation incl. control cabinet construction

  4. 04

    Transport and reassembly for relocations

  5. 05

    Commissioning, FAT/SAT and qualification

  6. 06

    Handover with documentation as well as project management and QM throughout the

Control Systems & Processes

SPS

PLC Programming

Manufacturer-independent software creation, adaptation and optimisation for machines and systems of different industries.

MIG

Software Migration

Transfer of existing programs to new control platforms, e.g. from Siemens TIA Portal to Allen-Bradley Studio 5000.

STD

Software Standardisation

Harmonisation of blocks, structures and naming conventions for improved maintainability of the machine park.

FAT/SAT

Commissioning (FAT/SAT)

Structured qualification and acceptance processes including documentation for stable series production at the end customer.

RFT

Retrofit & Modernisation

Modernisation of existing systems including controls, electrics, sensor technology, risk assessment and standards-compliant re-qualification.

PM

External Project Management & QM

Holistic project steering with milestone planning, risk management, KPI reporting and deviation management.

Locations

Standort Frankfurt am Main

Frankfurt am Main

DE

Office (Spaces The Docks)

Materials
PLC engineering, project management, installation, commissioning
  • PLC programming (Siemens TIA Portal, Beckhoff, Allen-Bradley, Schneider Electric)

Service Areas

PLC Programming
PLC ProgrammingControl software · Mechanical and plant engineering
Retrofit & Modernisation
Retrofit & ModernisationExisting systems · Plant engineering
Industrial & Electrical Installation
Industrial & Electrical InstallationControl cabinet construction · Production
Machine Relocations
Machine RelocationsDisassembly and reassembly · Plant engineering
External Project Management
External Project ManagementPM & QM · Mechanical engineering
Express Procurement
Express ProcurementSpare parts · Production

Inside the production

Inventory assessment of a system
Inventory assessment of a system
Technical retrofit concept
Technical retrofit concept
Retrofit conversion of a system
Retrofit conversion of a system
Control systems
Control systems
Phase 1 – Current-state analysis and preparation
Phase 1 – Current-state analysis and preparation
Phase 2 – Professional disassembly
Phase 2 – Professional disassembly
Machine transport by truck
Machine transport by truck
Ready for immediate use on site
Ready for immediate use on site
Direct assistance on site or internationally
Direct assistance on site or internationally

Industries

Mechanical engineeringPlant engineeringProductionMachine toolsIndustrial furnacesChemical plantsPharmaceutical plantsSawmillsPress linesSpecial-purpose machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
PLC programming & commissioningEngineering–––––
PLC software creationEngineering–––––
PLC software migration (e.g. Siemens TIA Portal to Allen-Bradley Studio 5000)Engineering–––––
PLC software standardisationEngineering–––––
Worldwide commissioning (FAT/SAT, qualification and acceptance)Testing–––––
Retrofit / modernisation of existing systems (controls/electrics, sensor technology, riskEngineering–––––
Industrial & electrical installation (control cabinet work, wiring, mechanical assembly)Assembly–––––
Machine relocations (disassembly, transport, reassembly, aligning/anchoring/levelling,Assembly–––––
Holistic project management & quality management (milestone planning, risk management,Engineering–––––
Express procurement & purchasing of critical spare parts and componentsEngineering–––––
Supply chain optimisation / bottleneck managementEngineering–––––

Additional services

PLC programming (Siemens TIA Portal, Beckhoff, Allen-Bradley, Schneider Electric)PLC software migrationPLC software standardisationCommissioning (FAT/SAT) worldwideRetrofit & modernisationIndustrial & electrical installation / control cabinet constructionExternal project management & quality managementMachine relocationsExpress procurement & purchasingSupply chain optimisationFault analysis and diagnosticsInterface & supplier management

Quality

The team works according to internationally recognised project management and quality standards, among others in accordance with DIN EN ISO 9001, with tightly meshed inspection processes, measurement protocols, inspection plans and KPI reporting.

EvidenceFrankfurt am Main
DIN EN ISO 9001 (project QM know-how)

History

  1. 2015

    Domain passplus.de first published

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