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PAVIS – Fertigung

PAVIS Engineering manufactures complete automation solutions for batch processes – from planning and control panel construction through software and qualification.

PAVIS Logo

PAVIS Engineering GmbH

Ravensburg (DE) · Effretikon (CH) · Valladolid (ES) · Bogota (CO) · IndiaNew on Amplifa

1993Founded
45Employees
ca. €6.5 millionAnnual revenue (2019)
5Locations worldwide
950 m² office / 250 m² productionRavensburg company premises

Automation from planning to qualification

PAVIS Engineering GmbH is a vendor-independent, medium-sized company for automation technology headquartered in Ravensburg. The company accompanies batch process automation projects from technological consulting and planning through electrical engineering (EPLAN), in-house control panel construction and electrical installation to S88-compliant software development, commissioning and GMP system qualification. Software integration is carried out into leading control systems such as Siemens PCS7, Schneider Electric, Emerson, ABB and CopaData zenon; with proBase, there is a proprietary WINCC-based, S88-compliant solution for smaller plants. PAVIS also offers IoT solutions, MES connections and P&ID platforms such as beerFlow, milkFlow and pharmaFlow as well as the digital automation twin according to MTP (FLOW2MTP). Its main industries are pharma/biopharma, breweries and the beverage industry, dairies and food production, as well as chemicals. Founded in 1993 as an engineering office, the company today employs 45 staff and serves customers worldwide, with locations in Germany, Switzerland, Spain and Colombia and a branch office in India.

Site
Ravensburg
Processes
Project management (V-model, agile methods, PMI, Scrum Master), Electrical engineering / electrical design with EPLAN, Control panel construction incl. standardized FAT inspection, Electrical installation, Commissioning & SW FAT, GMP system qualification (risk-based, FAT/SAT), IoT solutions / real-time monitoring, Batch process automation incl. MTP / digital automation twin
Materials
S88 process automation, MTP / digital automation twin, P&ID platforms
Certificates
ISO 9001:2008, ISO 9001, GMP system qualification, Standardized control panel FAT inspection
Founded
1993
Employees
45
Industries
Pharmaceutical and biopharmaceutical industry, Breweries and beverage industry, Dairies and food industry, Chemical industry, Water treatment and water disinfection, Biopharma/pharmaceutical industry
  1. 01

    Technological consulting

  2. 02

    Project management

  3. 03

    Electrical engineering (EPLAN)

  4. 04

    Control panel construction

  5. 05

    Electrical installation

  6. 06

    Software development incl. FDS

  7. 07

    Commissioning (FAT/SAT)

  8. 08

    System qualification (GMP)

Processes and systems

S88

S88 process automation

Batch process automation according to S88 including functional design specification (FDS) to minimize errors and increase productivity.

MTP

MTP / digital automation twin

With FLOW2MTP, process descriptions are used to create a digital automation twin based on MTP files, which can be simulated before physical implementation.

P&ID

P&ID platforms

Industry-specific P&ID platforms such as beerFlow, milkFlow and pharmaFlow for precise planning and control of production processes.

Locations

Standort Ravensburg

Ravensburg

DE

Headquarters with control panel manufacturing and offices

  • Production hall for control panel manufacturing (expanded in 2016)

Effretikon

CH

Site Schaltag AG, c/o PAVIS Engineering GmbH

Valladolid

ES

PAVIS Engineering SL, Parque Tecnológico de Boecillo

Bogotá

CO

Subsidiary PAVIS Engineering S.A.S. (Software & Automation)

India

IN

Branch office / partnership with an Indian company

Services

Control panel
Control panelControl panel construction · Automation technology
Project management
Project managementV-model and agile methods · Process industry
Software engineering incl. FDS
Software engineering incl. FDSS88 process automation · Pharma and beverages
Software commissioning
Software commissioningFAT/SAT · Batch processes

Inside the production

PAVIS Engineering GmbH
PAVIS Engineering GmbH
Testing in control panel construction
Testing in control panel construction

Industries

Pharmaceutical and biopharmaceutical industryBreweries and beverage industryDairies and food industryChemical industryWater treatment and water disinfectionBiopharma/pharmaceutical industryFood industry (dairies/milk and cheese)Water treatment

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Project management (V-model, agile methods, PMI, Scrum Master)Engineering–––––
Engineering–––––
Electrical engineering / electrical design with EPLANEngineering–––––
Control panel construction incl. standardized FAT inspectionAssembly–––––
Electrical installationAssembly–––––
Engineering–––––
Commissioning & SW FATAssembly–––––
GMP system qualification (risk-based, FAT/SAT)Testing–––––
IoT solutions / real-time monitoringEngineering–––––
Batch process automation incl. MTP / digital automation twinEngineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Production hall for control panel manufacturing–––2016Ravensburg

Additional services

Project management (V-model + agile methods)Technological consulting / IBSElectrical engineering (EPLAN)Control panel constructionElectrical installationSoftware development / software engineering incl. FDS (S88)IoT solutionsCommissioning (FAT/SAT)System qualification in GMP environmentsMES connectionP&ID platforms (beerFlow, milkFlow, pharmaFlow)Digital automation twin / MTP (FLOW2MTP)Water treatment and water disinfection

Reference customers

Hofbräu München

Quality

PAVIS Engineering GmbH is certified according to ISO 9001, and qualification is carried out on a risk-based basis according to GMP: around 80% of GMP documentation is already created during the FAT phase, supplemented by SAT data. Every control panel undergoes a standardized FAT inspection.

EvidenceRavensburg
ISO 9001
GMP system qualification
Standardized control panel FAT inspection

History

  1. 1993

    Founded by Dipl.-Ing. (FH) Peter Kubalek as a one-man engineering office for hardware and software engineering of process engineering plants.

  2. 1994

    Renamed PAVIS Engineering GmbH by the partners Martin Rau and Peter Kubalek; hiring of the first employee.

  3. 1997

    First projects for breweries and dairies.

  4. 1998

    Eight permanent employees; revenue of DM 2.1 million.

  5. 1999

    First project in the pharmaceutical industry.

  6. 2003

    Move to the company's own building in the Domäne Hochberg near Ravensburg with 950 m² of office and 250 m² of production space.

  7. 2007

    Launch of the water treatment and water disinfection business unit; 15th anniversary and 16 employees.

  8. 2011

    Certification according to ISO 9001:2008; more than 26 permanently employed engineers and technicians.

  9. 2014

    Peter Kubalek acquires the shares of Martin Rau and becomes sole partner and managing director.

  10. 2015

    Founding of the subsidiary PAVIS Engineering S.A.S. for software and automation in Bogota, Colombia.

  11. 2016

    Expansion of the company building with a hall for control panel manufacturing and additional offices for electrical engineering design.

  12. 2019

    Founding of PAVIS Engineering SL in Valladolid, Spain; revenue increase to €6.5 million.

  13. 2020

    The company CITTTIC becomes a partner of PAVIS Engineering GmbH.

  14. 2024

    Sale of PAVIS Engineering GmbH to Helanis AG, Switzerland; Wolfram Hänsel and Peter Kubalek take over management.

  15. 2025

    Partnership with an Indian company and opening of a branch office in India.

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