Planning, design, manufacturing and commissioning of turnkey test and assembly lines as well as test technology for electronics manufacturing.
Pematech GmbH
Radolfzell (78315, Robert-Gerwig-Str. 23/25) · Service partners in USA, Mexico and ChinaNew on Amplifa
About Pematech
Pematech GmbH from Radolfzell on Lake Constance, as part of the Asic Group, specializes in the automation of test and assembly processes for the production of printed circuit boards, electronic assemblies and devices. The company develops and builds turnkey test lines and assembly lines – from linear transfer systems, rotary indexing systems and robot cells to custom special-purpose systems – as well as test adapters, test boxes, drawer adapters and special contact solutions for in-circuit and functional testing. The portfolio is complemented by panel depaneling equipment (saws, milling machines, lasers), special insertion machines, laser marking, handling and transport systems including DBC substrates, as well as the modular LineManager software for machine control, MES and traceability integration. The service scope also includes system optimization, retrofit and re-use, maintenance, spare parts service and worldwide support. Customers come from the automotive, consumer goods, industrial goods, smart home and medical technology sectors, including HKR Automotive, Brose, KEYENCE and Huf. Pematech systems are installed in 28 countries.
- Site
- Radolfzell
- Processes
- Turnkey test lines (automated test automation), Assembly lines (linear transfer systems, rotary indexing systems, robot cells, special solutions), Software solutions for machine control & optimization as well as traceability (LineManager,, Bed-of-nails adapters (test adapters for in-circuit and functional testing), Test adapters for end devices (functional testing of end devices), Test boxes & drawer adapters (manual loading/unloading, contacting lifts, RF test chambers), Special contact solutions (leak testing, high-current contacting, micro-contacting), Panel depaneling (separation by sawing, milling, laser; historically also punching, roller blade,
- Materials
- Printed circuit boards, Electronic assemblies, DBC substrates, Printed circuit boards & electronic assemblies
- Certificates
- DIN EN ISO 9001:2015, ISO 9001
- Founded
- 1980
- Industries
- Automotive, Consumer goods, Industrial goods, Smart home, Medical technology, Electronics manufacturing
- 01
Requirements analysis & consulting
- 02
Machine design
- 03
System construction
- 04
Software development and control technology
- 05
Commissioning, installation & start-up support
- 06
Training, service & support
Materials & Processes
Printed circuit boards & electronic assemblies
Main material of the automated test, assembly and separation processes.
DBC substrates
Ceramic substrate material with special handling and transport in Pematech systems.
Locations
Radolfzell
DEHeadquarters, design and system construction
- Materials
- Printed circuit boards, electronic assemblies, DBC substrates
- In-circuit test cells
- Fully automatic test lines with PCB handling
- Panel depaneling machines (saws and milling machines)
- Special insertion machines for printed circuit boards
- Linear transfer systems
- Rotary indexing systems
- Robot cells
Solutions & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Turnkey test lines (automated test automation)Testing | – | – | – | – | Printed circuit boards, Electronic assemblies |
| Assembly lines (linear transfer systems, rotary indexing systems, robot cells, special solutions)Assembly | – | – | – | – | Electronic assemblies and devices |
| Software solutions for machine control & optimization as well as traceability (LineManager,Engineering | – | – | – | – | – |
| Bed-of-nails adapters (test adapters for in-circuit and functional testing)Testing | – | – | – | – | Printed circuit boards |
| Test adapters for end devices (functional testing of end devices)Testing | – | – | – | – | End devices |
| Test boxes & drawer adapters (manual loading/unloading, contacting lifts, RF test chambers)Testing | – | – | – | – | Printed circuit boards, Test specimens |
| Special contact solutions (leak testing, high-current contacting, micro-contacting)Testing | – | – | – | – | – |
| Panel depaneling (separation by sawing, milling, laser; historically also punching, roller blade,Machining | – | – | – | – | PCB panels |
| Special insertion (special insertion machines for printed circuit boards)Assembly | – | – | – | – | Printed circuit boards |
| Handling and transport of printed circuit boards (magazine storage, palletizing, handling of DBCAssembly | – | – | – | – | Printed circuit boards, DBC substrates |
| Marking of printed circuit boards (laser marking)Surface | – | – | – | – | Printed circuit boards |
| Loading and unloadingAssembly | – | – | – | – | – |
| Image processingTesting | – | – | – | – | – |
| In-circuit testing (ICT) and programmingTesting | – | – | – | – | Electronic assemblies (BLDC controllers) |
| End-of-line testing (EOL)Testing | – | – | – | – | Electronic assemblies |
| Automated packaging (tray packaging)Assembly | – | – | – | – | – |
| System optimization, retrofit & re-use (cycle time optimization, OEE, reduced setup times,Engineering | – | – | – | – | – |
| Conception, design, software development, control technology, commissioning of special-purposeEngineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Test and packaging system with industrial robot (ICT and EOL stations arranged around robot, | Pematech | – | – | – | Customer HKR Automotive |
| Panel depaneling machines (saws and milling machines) | Pematech | – | – | 2000 (Einf | Radolfzell |
| In-circuit test cells | Pematech | – | – | 1988 (Einf | Radolfzell |
| Fully automatic test line with PCB handling (magazine storage, palletizing) | Pematech | – | – | 1988 (Einf | Radolfzell |
| Special insertion machines for printed circuit boards | Pematech | – | – | 2015 (Einf | Radolfzell |
| Linear transfer systems | Pematech | – | – | – | – |
| Rotary indexing systems | Pematech | – | – | – | – |
| Robot cells | Pematech | – | – | – | – |
| HFA final assembly line (with Pematech LineManager, iTAC MES integration) | Pematech | – | – | – | Brose, Hallstadt |
Additional services
Reference customers
Quality & Certifications
Pematech is certified to DIN EN ISO 9001:2015 for the conception, manufacture and distribution of rationalization, test and automation technology (QUACERT, valid until 24.10.2028). Processes such as ICT and EOL testing, image processing and MES/traceability integration ensure reproducible product quality.
| Evidence | Radolfzell |
|---|---|
| ISO 9001 |
History
- 1980
Foundation of Pema GmbH; first products: test adapters and changeover kits for in-circuit, functional and end-of-line testing
- 1988
Renamed Pematech GmbH; expansion to include in-circuit test cells and PCB handling for the first fully automatic test line
- 1989
Move into the company building at today's location in Radolfzell
- 1995
Acquisition by Rohwedder GmbH
- 2000
Introduction of panel depaneling machines, saws and milling machines
- 2010
Acquisition by Asic Robotics AG, renamed Pematech AG; Uwe Popp becomes CEO; expansion into combined assembly and test systems
- 2012
Expansion/purchase of the leased buildings
- 2015
Introduction of special insertion machines for printed circuit boards
- 2017
Introduction of the LineManager software
- 2019
Maik Schurrer becomes the new CEO of Pematech AG
- 2021
Corporate conversion into Pematech GmbH