Industrial rubber lining and surface technology: hard and soft rubber linings as well as corrosion protection coatings for heavy industry.
Peter Mahnke GmbH
Kalübbe · RostockNew on Amplifa
About Peter Mahnke GmbH
Peter Mahnke GmbH specializes in industrial rubber lining and surface technology. The company produces hard rubber linings (CHEMONIT), soft rubber linings (CHEMOLINE) and autoclave vulcanization using the REMACLAVE 60 ISO/803 system for seawater-carrying pipelines in shipbuilding. In addition, protective coatings are offered: COROFLAKE trowel-applied and spray coatings based on polyester, vinyl ester, epoxy and epoxy novolac resins with C-glass flakes, glass-fabric-reinforced coatings, TOPLINE coatings with glass mats, as well as COROPUR polyurethane and polyurea coatings for wear and corrosion protection. Customers come in particular from heavy industry, the chemical industry, the power plant industry and the shipyard industry. The company is certified to DIN EN ISO 9001 and has been monitored by TÜV Nord under the German Water Resources Act (WHG) since 1997. FISAT-certified industrial climbers inspect and repair rubber linings directly on site. Locations are in Kalübbe (Schleswig-Holstein) and Rostock; a 24h service guarantees permanent availability.
- Site
- Kalübbe
- Processes
- Hard rubber lining, Soft rubber lining, Autoclave vulcanization (REMACLAVE 60 ISO/803), Wear protection, COROFLAKE trowel-applied coatings (polyester/vinyl ester resins with C-glass flakes), COROFLAKE spray coatings (vinyl ester, epoxy, epoxy novolac resins with C-glass flakes), Glass-fabric-reinforced coatings (approx. 3 mm, polyester, vinyl ester, epoxy resins), TOPLINE coatings (glass mats, high resin content)
- Materials
- CHEMONIT (hard rubber), REMACLAVE 60 ISO/803, CHEMOLINE (soft rubber), COROFLAKE (polyester/vinyl ester resin with C-glass flakes), Epoxy resin, Epoxy novolac resin, Vinyl ester resin, Polyester resin
- Certificates
- ISO 9001, TÜV Nord monitoring (WHG), DIBt approval (WHG §19 l)
- Industries
- Heavy industry, Chemical industry, Power plant industry, Shipyard industry, Maritime shipping
- 01
Analysis of the plant (surface, process parameters, media, temperature)
- 02
Selection of the rubber lining or coating system
- 03
Hard or soft rubber lining or coating
- 04
Vulcanization (including autoclave vulcanization)
- 05
Inspection and, if necessary, on-site repair by industrial climbers
Materials and Processes
CHEMONIT (hard rubber)
Hard rubber lining with maximum chemical resistance to mineral acids, alkalis, organic solvents and water; DIBt approval under WHG §19 l.
CHEMOLINE (soft rubber)
Soft rubber with chemical resistance and high abrasion resistance, elastic and shock-absorbing.
REMACLAVE 60 ISO/803
Autoclave vulcanization system for seawater-carrying pipelines in shipbuilding, resistant to oily and chlorinated seawater.
COROFLAKE (polyester/vinyl ester resin with C-glass flakes)
Trowel-applied and spray coatings for almost all media, wet exposure up to 90 °C and dry exposure up to 230 °C.
Epoxy resin
Resin base for spray-applied and glass-fabric-reinforced coatings with high corrosion resistance.
Epoxy novolac resin
Resin base for temperature-resistant protective coatings.
Polyester resin
Resin base for trowel-applied and glass-fabric-reinforced coatings.
Vinyl ester resin
Resin base for chemically resistant trowel-applied and spray coatings.
Polyurethane (COROPUR)
Coating system for atmospheric corrosion protection of steel structures.
Polyurea
Coating system for protective applications in surface technology.
Glass fabric / glass mats
Reinforcement material for coatings approx. 3 mm thick with high impact strength and abrasion resistance.
Locations
Kalübbe
DEHeadquarters and production
- Materials
- CHEMONIT, CHEMOLINE, COROFLAKE, COROPUR
Rostock
DELocation with service and production
Services and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Hard rubber liningSurface | – | – | – | – | CHEMONIT hard rubber |
| Soft rubber liningSurface | – | – | – | – | CHEMOLINE soft rubber |
| Autoclave vulcanization (REMACLAVE 60 ISO/803)Surface | – | – | – | – | Rubber for seawater-carrying pipelines |
| Wear protectionSurface | – | – | – | – | – |
| COROFLAKE trowel-applied coatings (polyester/vinyl ester resins with C-glass flakes)Surface | – | – | – | – | Polyester resin, Vinyl ester resin, C-glass flakes |
| COROFLAKE spray coatings (vinyl ester, epoxy, epoxy novolac resins with C-glass flakes)Surface | – | – | – | – | Vinyl ester resin, Epoxy resin, Epoxy novolac resin, C-glass flakes, Mica, Graphite |
| Glass-fabric-reinforced coatings (approx. 3 mm, polyester, vinyl ester, epoxy resins)Surface | – | – | – | – | Polyester resin, Vinyl ester resin, Epoxy resin, Epoxy novolac resin, Glass fabric |
| TOPLINE coatings (glass mats, high resin content)Surface | – | – | – | – | Glass mats, Polyester/vinyl ester/epoxy resins |
| COROPUR polyurethane coatings (atmospheric corrosion protection)Surface | – | – | – | – | Polyurethane |
| Polyurea coatingsSurface | – | – | – | – | Polyurea |
| Rubber lining inspection / repair work by industrial climbers (FISAT)Testing | – | – | – | – | – |
Quality and Certification
Peter Mahnke GmbH is certified to DIN EN ISO 9001 and has been monitored by TÜV Nord under the German Water Resources Act (WHG) since 1997. Hard and soft rubber linings are approved by the DIBt under WHG §19 l; inspections and repairs are carried out by FISAT-certified industrial climbers.
| Evidence | Kalübbe |
|---|---|
| ISO 9001 | |
| TÜV Nord monitoring (WHG) | |
| DIBt approval (WHG §19 l) |