Trading and service company for castings in grey cast iron, spheroidal graphite cast iron, cast steel and stainless steel casting, brake shoe inserts and Koyo rolling bearings.
Phönix Guß und Stahl Handelsgesellschaft mbH & Co. KG
Neuss, DENew on Amplifa
Company Profile
Phönix Guß und Stahl Handelsgesellschaft mbH & Co. KG is a medium-sized service and trading company based at the Neuss harbour, active in the market since 1992. The product range includes castings with unit weights from 0.1 kg to 3,000 kg in grey cast iron (GG 20–GG 30), spheroidal graphite cast iron (GGG 40–GGG 60 as well as special alloys), cast steel in all GS grades and stainless steel casting (heat-resistant, rust- and acid-resistant, wear-resistant). In addition to the standard manufacturing processes, investment casting using the lost-wax process is offered. Production takes place at certified contract foundries that are subject to continuous monitoring; Phönix Guß + Stahl provides technical consulting, material selection, design optimisation, drawing adaptation, pattern making as well as acceptance and quality control before delivery. A traditional focus is brake shoe inserts for private railways, private railway lessors and wagon manufacturers in accordance with the regulations of Deutsche Bahn AG, including phosphorus-alloyed P 30 Samson shoe inserts. Further products are castings for waste incineration and pusher grate firing systems such as grate bars, wear plates and burner rings; since 2009 the company has also been a sales partner of Koyo Deutschland GmbH for rolling bearings.
- Site
- Neuss
- Processes
- Cast products in stainless steel casting, grey cast iron and spheroidal graphite cast iron (product, Investment casting using the lost-wax process, Brake shoe inserts in grey cast iron (P 10 and phosphorus-alloyed P 30 Samson inserts) according to, Manufacture of customer castings according to individual specifications, Technical consulting on material selection, Design optimisation, Adaptation of technical drawings, Production of models
- Materials
- Cast iron with lamellar graphite (grey cast iron) GG 20, Cast iron with lamellar graphite (grey cast iron) GG 25, Cast iron with lamellar graphite (grey cast iron) GG 30, Cast iron with nodular graphite (spheroidal graphite cast iron) GGG 40, Cast iron with nodular graphite (spheroidal graphite cast iron) GGG 50, Cast iron with nodular graphite (spheroidal graphite cast iron) GGG 60, Spheroidal graphite cast iron special alloys, Cast steel in all GS grades
- Certificates
- DIN EN ISO 9001:2015, Inspection certificates DIN EN 10204-3.1
- Founded
- 1992
- Industries
- Waste incineration and pusher grate firing systems, Rail vehicles/railway brakes, Construction machinery, Forklifts, Agricultural machinery, Machine tools
- 01
Technical consulting for material selection
- 02
Design optimisation and drawing adaptation
- 03
Pattern making
- 04
Procurement via certified contract foundries
- 05
Acceptance and quality control before delivery
- 06
Works certificates/inspection certificates according to DIN EN 10204
Materials & Processes
Grey cast iron GG 20
Cast iron with lamellar graphite for general castings and brake shoe inserts.
Grey cast iron GG 25
Cast iron with lamellar graphite for castings subject to higher stress.
Grey cast iron GG 30
Cast iron with lamellar graphite for highly loaded components.
Phosphorus-alloyed grey cast iron (P 30 Samson shoe inserts)
Brake shoe insert combining the advantages of grey cast iron and plastic shoe inserts with extended service life.
Spheroidal graphite cast iron GGG 40
Cast iron with nodular graphite for tough castings with higher load capacity.
Spheroidal graphite cast iron GGG 50
Cast iron with nodular graphite for medium strength requirements.
Spheroidal graphite cast iron GGG 60
Cast iron with nodular graphite for castings of higher strength.
Cast steel (all GS grades)
Cast steel for highly loaded castings according to customer requirements.
Stainless steel casting (heat-resistant, rust- and acid-resistant,
For components in waste incineration and pusher grate firing systems as well as corrosive media.
Investment casting using the lost-wax process
For castings with high dimensional accuracy and design freedom, also in series production.
Rolling bearings (Koyo)
Sales of miniature bearings (bore diameter 1 mm) up to large bearings (outside diameter over 7 m).
Location
Neuss
DEHead office, sales and quality assurance (procurement via contract foundries)
- Part weight / size
- Castings 0.1–3,000 kg
- Materials
- Grey cast iron, spheroidal graphite cast iron, cast steel, stainless steel casting
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cast products in stainless steel casting, grey cast iron and spheroidal graphite cast iron (productCasting | – | – | 0.1 kg – 3,000 kg | – | Grey cast iron, Spheroidal graphite cast iron, Cast steel, Stainless steel casting |
| Investment casting using the lost-wax processCasting | – | – | – | – | Cast steel, Stainless steel casting |
| Brake shoe inserts in grey cast iron (P 10 and phosphorus-alloyed P 30 Samson inserts) according toCasting | – | – | – | – | Grey cast iron, Phosphorus-alloyed grey cast iron |
| Manufacture of customer castings according to individual specificationsCasting | – | – | 0.1 kg – 3,000 kg | – | Grey cast iron, Spheroidal graphite cast iron, Cast steel, Stainless steel casting |
| Engineering | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Testing | – | – | – | – | – |
Additional services
Reference customers
Quality Management
The company is certified according to DIN EN ISO 9001:2015. All products undergo in-house quality control before delivery; on request with works certificates according to DIN EN 10204-2.1/2.2/2.3 or inspection certificates according to 3.1. Koyo supplies rolling bearings with ISO/TS 16949 and ISO 14001 certification.
| Evidence | Neuss |
|---|---|
| DIN EN ISO 9001:2015 | |
| Inspection certificates DIN EN 10204-3.1 |
History
- 1992
Market launch; the product range included brake shoe inserts for private railways, private railway lessors and wagon manufacturers from the very beginning.
- 2002
Relocation of the company headquarters to the Neuss harbour with ideal transport links.
- 2009
Expansion of the product portfolio to include rolling bearings from Koyo.