Mobile 24/7 hydraulics service: assembly and installation of hydraulic hoses directly on site, nationwide within 1 hour.
Pirtek Deutschland GmbH
Cologne (Headquarters) · approx. 98 service centers nationwideNew on Amplifa
About Pirtek Deutschland
Pirtek Deutschland GmbH, headquartered in Cologne, has been active in Germany since 1995 and operates a nationwide network of around 98 service centers with approximately 320 to 360 mobile workshop vans. Its core service is the mobile 24/7 hydraulics service: in the event of hose damage to machines, vehicles and systems, a service technician is on site within one hour (within a 50 km travel radius) and assembles hydraulic hoses directly on site using a mobile hose crimping press. The range of services includes emergency repairs, complete hose installations and conversions of machines such as track-laying machines, injection molding machines and press lines, project hose installations, hose management 4.0, hose cleaning and marking, oil service, hydraulic accumulator service, cylinder service as well as troubleshooting and diagnostics on hydraulic systems. Over 95% of damage cases are repaired directly on site. The service centers stock more than 3,000 hydraulic products, including hoses, pipe lines, fittings, adapters and couplings. Customers come from industries such as construction, agriculture, waste management and recycling, transport, material handling, industry and automotive. The management is held by Torsten Moldenhauer and Andrew Mallows.
- Site
- Köln
- Processes
- 24/7 hydraulics service (mobile hose service, hose assembly and installation on site), Hydraulic emergency service (on site within one hour), Complete hose installations & conversions, Project hose installations (partial/complete hose installation of machines and systems), Hose management (digital hose management 4.0), Hose cleaning & marking, Oil service (hydraulic oil change, filter replacement, leak remediation), Troubleshooting and diagnostics on hydraulic systems
- Materials
- Hydraulic hose, Pipe lines, Hydraulic hoses, Fittings and adapters, Hydraulic couplings, Hydraulic oils and bio-oils
- Certificates
- ISO 9001:2015, ISO 9001
- Founded
- 1995
- Employees
- approx. 500 employee
- Industries
- Automotive industry, Rail & rail transport, Construction industry, Mining & quarries, Drilling equipment, Material handling
- 01
Damage report via service hotline or digitally
- 02
Dispatch of the nearest service technician via MST-Online
- 03
Travel by workshop van (on average approx. 35 minutes)
- 04
Contain and remove oil damage
- 05
Hose assembly on site with mobile press
- 06
Crimping of hose ferrules and hose cleaning
- 07
Installation of the new hose line
- 08
Electronic delivery note with photo documentation
Products and Materials
Hydraulic hoses
Custom-assembled hoses for hydraulics, pneumatics and industry, manufactured and installed on site.
Pipe lines
Pipes for hydraulic, pneumatic and industrial lines, stocked in the service centers.
Fittings and adapters
Connection technology in metric, BSP, JIC, NPT, JIS and ORFS for all common hydraulic applications.
Hydraulic couplings
Push-on, threaded and quick-release couplings for fluid technology.
Hydraulic oils and bio-oils
Oils for oil change service as well as absorbent products for containing oil damage.
Locations and Service Fleet
Cologne (Headquarters)
DEHeadquarters and registered office
- Materials
- Hydraulic hoses, pipe lines, fittings, adapters
- Service center with over 3,000 stocked hydraulic products
Nationwide service fleet
DEMobile 24/7 hydraulics service
- Lot size
- Emergency response to large-scale projects
- Materials
- Hydraulic hoses, pipe lines
- approx. 320–360 mobile workshop vans with hose crimping press and accessories
- approx. 98 service centers
Components and Services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| 24/7 hydraulics service (mobile hose service, hose assembly and installation on site)Assembly | – | – | – | – | Hydraulic hose |
| Hydraulic emergency service (on site within one hour)Assembly | – | – | – | – | Hydraulic hose |
| Complete hose installations & conversionsAssembly | – | – | – | – | Hydraulic hose |
| Project hose installations (partial/complete hose installation of machines and systems)Assembly | – | – | – | – | Hydraulic hose |
| Hose management (digital hose management 4.0)Engineering | – | – | – | – | – |
| Hose cleaning & markingSurface | – | – | – | – | Hydraulic hose |
| Oil service (hydraulic oil change, filter replacement, leak remediation)Assembly | – | – | – | – | – |
| Troubleshooting and diagnostics on hydraulic systemsTesting | – | – | – | – | – |
| Pressure testing, flushing, filling and functional testing of hydraulic system componentsTesting | – | – | – | – | – |
| Infrastructure service (hydraulics service for infrastructure projects)Assembly | – | – | – | – | Hydraulic hose |
| Hydraulics+ (custom hydraulic solutions from planning to implementation)Engineering | – | – | – | – | – |
| Cylinder service Pro (repair, maintenance and seal optimization of hydraulic cylinders)Assembly | – | – | – | – | – |
| Damage analysis of hydraulic cylindersTesting | – | – | – | – | – |
| Spare parts service / remanufacturing of cylinder components (seals, guides, piston rods)Assembly | – | – | – | – | – |
| System optimization / modernization and conversion of hydraulic infrastructureEngineering | – | – | – | – | – |
| Hydraulic accumulator service (replacement of hydraulic accumulators)Assembly | – | – | – | – | – |
| Environmental protection service (containment of oil pollution, disposal of hazardous waste)Assembly | – | – | – | – | – |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile workshop van (with hose crimping press and accessories) | – | around 360 | – | – | nationwide |
| Mobile workshop van (with hose crimping press and accessories) | – | 320 | – | – | nationwide |
| Mobile press | – | – | – | – | nationwide |
| Service center | – | 87 | – | – | nationwide |
| Service center | – | 98 locatio | – | – | nationwide |
Additional services
Reference customers
Quality and Certification
Pirtek Deutschland is certified to ISO 9001:2015 (TÜV Rheinland). Standard service features include crimped hose ferrules with operating pressure and installation date, hose cleaning with foam projectile, pressure and functional tests as well as electronic delivery notes with photo documentation.
| Evidence | Cologne (Headquarters) |
|---|---|
| ISO 9001 |
History
- 1995
Start of Pirtek in Germany
- 2013
Initial ISO 9001 certification by TÜV Rheinland
- 2020
25 years of Pirtek in Germany; service opened to all industries
- 2021
New service centers Westerwald and Odenwald as of October 1
- 2022
New service center Aalen as of March 1
- 2025
10 years of partnership with ARIES Umwelt GmbH; training program at the Lingen campus