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Plexotec – Fertigung

Manufacturer of displays, product presentations and illuminated advertising as well as plastic semi-finished goods dealer and processor.

Plexotec Logo

Plexotec GmbH

Rees (headquarters, production)New on Amplifa

1982Founded
40Employees
approx. 14,000 m²Production area
ReesLocation

About Plexotec

Plexotec GmbH, based in Rees on the Lower Rhine, is a manufacturer of sales-promoting product presentations, POS displays, shop-in-shop components as well as logo and brand signage made of plastic, wood, metal or mixed materials. Originally founded in 1982 as a dealer for plastic semi-finished goods, the company has built up comprehensive production and processing alongside its trading business. On a production area of approx. 14,000 m², 40 employees produce single-item and series production – from cutting to 3-, 4- and 5-axis CNC milling, laser cutting and engraving, edge processing and finishing, to adhesive bonding technology, thermoforming and assembly. Materials processed include cast and extruded acrylic sheets (PLEXOCRYL, PLEXIGLAS®), PET/PET-G, polycarbonate, SAN, rigid PVC foam, aluminium composite sheets as well as steel, stainless steel, aluminium and wood. Since 2010, Plexotec has been an official trading licensee for PLEXIGLAS® (Evonik Röhm GmbH). Customers come from retail shopfitting, trade fair construction, advertising, illuminated advertising, architecture as well as the jewellery, automotive, food and furniture industries. Plexotec realizes projects as a complete solution from consulting through design and first samples to production, quality control and delivery.

Site
Rees
Processes
5-axis CNC milling, Milling (3 and 4 D plus technology, support and gantry milling machines), Laser cutting and engraving (300 and 1000 watts), Sawing / cutting service, Edge processing (chamfering, sanding, polishing, matting, folding, edge gluing, sealing), Diamond polishing / facet milling (up to 80 mm width), Finishing (painting, foil wrapping, labelling), Bonding (industrial bonding, surface and structural bonding, one-/two-component bonding,
Materials
PLEXOCRYL-GS (cast acrylic sheets, PMMA), PLEXOCRYL-XT (extruded acrylic sheets, PMMA), PLEXOCRYL mirror sheets (extruded acrylic glass with vapour-deposited aluminium), PLEXOPET (polyester sheets, extruded PET), PLEXOPET-G (PET-G solid sheets), PLEXOPC (polycarbonate sheets), PLEXOSAN (SAN sheets), PLEXOBOND (aluminium composite sheet, aluminium/polyethylene)
Certificates
Quality control before delivery
Founded
1982
Employees
40
Industries
Shopfitting, Trade fair construction, Advertising/POS displays, Illuminated advertising, Jewellery industry, Automotive
  1. 01

    Design and conception

  2. 02

    First sample/prototype construction

  3. 03

    Cutting

  4. 04

    CNC milling / laser cutting

  5. 05

    Edge processing and finishing

  6. 06

    Adhesive bonding and thermoforming technology

  7. 07

    Assembly

  8. 08

    Quality control

  9. 09

    Warehouse and transport logistics

Sites

Standort Rees

Rees

DE

Headquarters, production

Lot size
Single-item and series production
Materials
Plastic semi-finished goods, wood, steel, stainless steel, aluminium
  • 5-axis CNC milling machines
  • 11 support and gantry milling machines (3/4 D plus technology, milling areas up to 6 × 2.20 m)
  • Laser cutting system and laser engraving (300/1000 W)
  • Cutting centres for cutting to size
  • Diamond polish milling machines and facet milling machines (up to 80 mm)
  • Hot-wire edge bending up to 3000 mm width
  • Infrared and contact edge bending
  • Heating oven
  • Vacuum forming table

Products and Components

POS display / product presentation
POS display / product presentationCNC milling · Shopfitting/Advertising
Illuminated acrylic block (brand signage)
Illuminated acrylic block (brand signage)LED integration · Illuminated advertising
PLEXOBOND composite image
PLEXOBOND composite imageMilling/Printing · Trade fair construction

Inside the production

Plexotec production
Plexotec production

Industries

ShopfittingTrade fair constructionAdvertising/POS displaysIlluminated advertisingJewellery industryAutomotiveFood industrySports industryFurniture industryKitchen construction/Bathroom designArchitecture/ConstructionPrinters

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
5-axis CNC millingMachining–6 m × 2.20 m––Acrylic glass (PMMA), Polycarbonate, PET/PET-G, Rigid PVC foam, Polystyrene, Aluminium composite, Wood, Metal
Milling (3 and 4 D plus technology, support and gantry milling machines)Machining–6 m × 2.20 m––Acrylic glass (PMMA), Polycarbonate, PET/PET-G, Rigid PVC foam, Polystyrene, Aluminium composite, Wood, Metal
Laser cutting and engraving (300 and 1000 watts)Machining––––Plastic semi-finished goods, Steel, Stainless steel
Sawing / cutting serviceMachining––––Plastic semi-finished goods, Acrylic glass, Polycarbonate, PVC
Edge processing (chamfering, sanding, polishing, matting, folding, edge gluing, sealing)Surface––––Acrylic glass (PMMA), Plastic
Diamond polishing / facet milling (up to 80 mm width)Surface–80 mm––Acrylic glass (PMMA), Plastic
Finishing (painting, foil wrapping, labelling)Surface––––Acrylic glass, Plastic, Wood, Metal
Bonding (industrial bonding, surface and structural bonding, one-/two-component bonding,Joining––––Acrylic glass (PMMA), Plastic, Metal
Thermoforming / edge bending (hot-wire up to 3000 mm, infrared and contact edge bending)Plastics–3000 mm––Acrylic glass (PMMA), SAN, PET-G, Plastic
Surface forming (heating oven, vacuum forming table)Plastics––––Acrylic glass (PMMA), Plastic
Assembly (packing, foil wrapping, labelling, labeling)Assembly––––Acrylic glass, Plastic
LED technology (LED integration in 30 mm acrylic block, illuminated advertising, backlit displays)Assembly––––Acrylic glass (PMMA), Stainless steel
Milled letters / relief letter production (letter height min. 50 mm)Machining––––PLEXOCRYL (acrylic glass), PLEXOBOND (aluminium composite), PLEXOFOAM (rigid PVC foam)
Design and conception / sample making (rendering, working sample, production sample/prototype)Engineering––––Plastic, Wood, Metal
Quality control and logistics/transport (warehouse and transport logistics)Testing–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Cutting centres––––Rees
Laser (cutting and engraving)–2––Rees
Diamond polish milling machines––up to 80 mm width–Rees
Support and gantry milling machines (3 and 4 D plus technology)–11Milling areas up to 6 m length and 2.20 m width–Rees
Edge bending (hot-wire technology)––up to 3000 mm width–Rees
Infrared and contact edge bending––for thin materials–Rees
Heating oven––––Rees
Vacuum forming table––––Rees

Additional services

Design and conceptionFirst sample/prototype constructionCutting serviceCNC milling (3-, 4-, 5-axis)Laser cutting and laser engraving (300/1000 W)Edge processing (chamfering, sanding, polishing, matting, folding)Finishing (diamond polish milling up to 80 mm, facet milling)Adhesive bonding technology (industrial bonding, surface and structural bonding, UV adhesiveThermoforming (hot-wire edge bending, infrared and contact edge bending, heating oven, vacuumAssembly (packing, foil wrapping, labelling, labeling)Warehouse and transport logistics, delivery with company-owned vehiclesQuality controlLED acrylic letters/illuminated advertising (integrated CREE LEDs)Mounting materials, spacer holders, mounting templates

Quality

Every production run undergoes a final quality control before delivery; for illuminated advertising, certified CREE® LEDs are used and the products are designed to be air- and watertight.

EvidenceRees
Quality control before delivery

History

  1. 1982

    Founded as Kersten GmbH Kunststoffe in Rees on the Lower Rhine – dealer for plastic semi-finished goods

  2. 2004

    Renamed Kersten Technic GmbH – specialization of the trading business and establishment of comprehensive production and processing

  3. 2010

    Official trading licensee for PLEXIGLAS® (Evonik Röhm GmbH)

  4. 2014

    Renamed Plexotec

  5. 2017

    New slogan PLEXOTEC – Display Your Ideas, new corporate appearance

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