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POLARIS – Fertigung

Development of reusable spaceplanes and linear aerospike rocket engines in Bremen.

POLARIS Logo

POLARIS Raumflugzeuge GmbH

BremenNew on Amplifa

2019Founded (DLR spin-off)
105Team members (as of June 2026)
BremenLocation
20 Mio. €Capital raised (as of June 2026)
250Test flights of the demonstrator fleet

About POLARIS Raumflugzeuge

POLARIS Raumflugzeuge GmbH is an aerospace engineering company founded in 2019 as a spin-off of the German Aerospace Center (DLR) and headquartered in Bremen. The company develops horizontally launching and landing reusable spaceplanes of the AURORA and VEGA product lines as well as unmanned aerial refueling systems and tactical defense products. The associated linear aerospike rocket engines (AS-1B, AS-1F) are fully developed and qualified in-house; they are operated on kerosene or synthetic kerosene (SAF) and liquid oxygen (LOX). Airframes of the flight demonstrators are manufactured using fiberglass sandwich construction; in the EFRE-funded HOPAR project, POLARIS is developing high-temperature composite solutions for outer structures of hypersonic vehicles together with DLR and FIBRE. Customers include the German Armed Forces (Bundeswehr)/BAAINBw, Diehl Defence, DLR and FIBRE. As of June 2026, the company employs 105 team members and has, with a fleet of seven built and flown demonstrators, completed 250 test flights and 49 aerospike hotfire tests.

Site
Bremen
Processes
Development and manufacturing of aerospace structures in fiberglass sandwich construction, In-house development and qualification of linear aerospike rocket engines (AS-1B, AS-1F), Structural manufacturing of prototypes and flight demonstrators (design-build-fly), Development of high-temperature composite solutions for outer structures (project HOPAR with DLR and, Development of reusable spaceplanes, Development of linear aerospike rocket engines (in-house), Hypersonic research platforms, Unmanned tanker/aerial refueling systems
Materials
Fiberglass (fiberglass sandwich structure), Kerosene (fuel), Synthetic kerosene (SAF), Liquid oxygen (LOX), High-temperature composites (outer structures, project HOPAR), Fiberglass sandwich structure, High-temperature composites, Kerosene or synthetic kerosene (SAF)
Founded
2019
Employees
105
Industries
Space, Aerospace Engineering, Defense, Hypersonics, Satellite Launch Services, Satellite Launch Services (Small/Medium Satellites)
  1. 01

    Engineering & Design

  2. 02

    Structural manufacturing of the airframes (fiberglass sandwich)

  3. 03

    In-house development and qualification of the aerospike engines

  4. 04

    Assembly of the demonstrators

  5. 05

    Testing in the design-build-fly cycle

  6. 06

    Operation of the flight demonstrators

Materials & Processes

GFK-Sandwich

Fiberglass sandwich structure

Base architecture of the airframes of demonstrators such as MIRA II and ATHENA, with low mass at high stiffness.

HTK

High-temperature composites

Materials developed in the HOPAR project with DLR and FIBRE for heat-stressed outer structures of reusable hypersonic vehicles.

Kerosin/SAF

Kerosene or synthetic kerosene (SAF)

Fuel for turbine propulsion and the aerospike rocket engine; SAF is intended to replace conventional kerosene in the long term.

LOX

Liquid oxygen

Oxidizer for the LOX/kerosene aerospike rocket engines of the AS-1 family.

Sites

Standort Bremen

Bremen

DE

Headquarters, development and manufacturing

Lot size
Prototypes, small series
Materials
Fiberglass sandwich, high-temperature composites

Flight Demonstrators & Systems

MIRA II – aerospike rocket demonstrator
MIRA II – aerospike rocket demonstratorFiberglass sandwich construction · Hypersonics/Bundeswehr
NOVA – supersonic demonstrator (8.5 m)
NOVA – supersonic demonstrator (8.5 m)Composite construction · Space
ATHENA – turbine-powered demonstrator
ATHENA – turbine-powered demonstratorFiberglass sandwich · Defense
AS-1F linear aerospike engine
AS-1F linear aerospike engineIn-house development · Space

Inside the production

Test flight of a POLARIS demonstrator
Test flight of a POLARIS demonstrator
Flight testing of the demonstrator fleet
Flight testing of the demonstrator fleet
Project HOPAR – high-temperature composites
Project HOPAR – high-temperature composites
Demonstrator in structural manufacturing
Demonstrator in structural manufacturing
Design-build-fly: manufacturing and assembly
Design-build-fly: manufacturing and assembly
Flight operations of the demonstrator fleet
Flight operations of the demonstrator fleet
Technology testing in flight
Technology testing in flight
POLARIS vehicle fleet
POLARIS vehicle fleet
Demonstrator before a test flight
Demonstrator before a test flight
Testing of the aerospike integration
Testing of the aerospike integration

Industries

SpaceAerospace EngineeringDefenseHypersonicsSatellite Launch ServicesSatellite Launch Services (Small/Medium Satellites)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and manufacturing of aerospace structures in fiberglass sandwich constructionJoining––––Fiberglass, Core material (sandwich)
In-house development and qualification of linear aerospike rocket engines (AS-1B, AS-1F)Engineering––––Kerosene, SAF, LOX
Structural manufacturing of prototypes and flight demonstrators (design-build-fly)Assembly––––Fiberglass, Kerosene, LOX
Development of high-temperature composite solutions for outer structures (project HOPAR with DLR andEngineering––––High-temperature composites

Additional services

Development of reusable spaceplanesDevelopment of linear aerospike rocket engines (in-house)Hypersonic research platformsUnmanned tanker/aerial refueling systemsDefense products (tactical aircraft)Operation of technology demonstrators (design-build-fly)Services for Bundeswehr/BAAINBw contracts

Reference customers

Bundeswehr / BAAINBwDiehl DefenceDLRFIBRE (HOPAR project partner)

Company History

  1. 2019

    Founded as a DLR spin-off by Alexander Kopp

  2. 2021

    Military science research contract from the Bundeswehr (project RDRS)

  3. 2023

    Order from BAAINBw for development of the linear aerospike engine AS-1; first test firings of AS-1B/AS-1F; first flight of MIRA under turbine power

  4. 2024-02

    MIRA (I) damaged in a taxiing accident, switch to MIRA II/III

  5. 2024-10-29

    World's first in-flight ignition of a linear aerospike engine (AS-1F) on MIRA II under a BAAINBw contract; investment by Dienes Holding, 7.1 Mio. € capital raised in total

  6. 2025-02-27

    Order from BAAINBw for development of a two-stage reusable hypersonic spaceplane

  7. 2025

    Contract with Diehl Defence for development of air-launched defense systems

  8. 2026-01

    Bundeswehr contract for a two-stage, fully reusable hypersonic research aircraft (readiness to fly targeted for 2027)

  9. 2026

    As of June 2026: 105 team members, 20 Mio. € raised, 7 demonstrators built/flown, 250 test flights, 49 aerospike hotfire tests

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