Vibratory finishing machines, consumables and processes for deburring and polishing of small and very small parts in bulk.
Polyservice AG
Lengnau (CH)New on Amplifa
About Polyservice
Polyservice AG, headquartered in Lengnau, Switzerland, has offered complete solutions for the deburring and polishing of small and very small parts in bulk since 1967. Its range of services includes vibratory finishing machines of various designs — round and micro vibrators, satellite and bowl centrifugal finishing systems — as well as sorting vibrators, drying centrifuges and washout tables, which can be used as individual components or in combination. In addition, the company supplies consumables such as ceramic, metal and plastic grinding media, dry media, abrasive products and biodegradable chemical vibratory finishing compounds (including delfinor, Delit, Rotalit) with no small-quantity surcharges. Process analyses and trials for process development are carried out in its own trial laboratory. Target industries are the precision and jewellery industries as well as toolmaking with embossing and injection-moulding tools. Services include consulting, on-site repair, free replacement machines and long-term spare-parts availability.
- Site
- Lengnau
- Processes
- Vibratory finishing (deburring and polishing of small and very small parts in bulk), Round vibrator vibratory finishing (precision deburring and polishing, wet/tumble grinding), Micro vibrator vibratory finishing (precision deburring and polishing of small and very small parts), Satellite centrifugal vibratory finishing (deburring and polishing of small and micro parts), Bowl centrifugal vibratory finishing (deburring and polishing of precision parts, wet and dry), Separating (gentle separation of piece goods and carrier material, sorting vibrators), Drying of parts (Polyair drying centrifuge, stain-free gentle drying), Chemical vibratory finishing (chemical vibratory finishing compounds e.g. delfinor, Delit, Rotalit)
- Materials
- Ceramic grinding media, Metal grinding media, Plastic grinding media, Dry media, Chemical vibratory finishing compounds (delfinor, Delit, Rotalit)
- Founded
- 1967
- Industries
- Precision industry, Jewellery industry, Toolmaking (embossing and injection-moulding tools), Precision and jewellery industry, Surface finishing of bulk small parts
- 01
Consulting and needs analysis
- 02
Process analysis and trials in the trial laboratory
- 03
Conception and development of the vibratory finishing process
- 04
Machine building (vibratory finishing and separation systems)
- 05
Delivery of consumables
- 06
Separating and drying of the parts
- 07
After-sale support, on-site repair, spare parts
Processes & Consumables
Ceramic grinding media
Ceramic grinding media for vibratory finishing processes in wet and dry processes.
Metal grinding media
Metallic grinding media, e.g. for fine polishing and shot-peening tasks in bulk.
Plastic grinding media
Plastic grinding media for gentle processing of sensitive precision parts.
Dry media
Dry media for dry vibratory finishing and polishing processes without water.
Chemical vibratory finishing compounds (delfinor, Delit, Rotalit)
Biodegradable vibratory finishing chemistry for the precision industry, jewellery industry and throughput systems.
Location
Lengnau
CHHeadquarters, production, trial laboratory, service
- Part weight / size
- Small and very small parts; piece volume from 0.05 l (micro)
- Lot size
- Single parts to bulk goods; containers from 0.2 l to 60 l volume
- Materials
- Ceramic, metal and plastic grinding media, dry media, chemical vibratory finishing compounds
- Satellite centrifugal finishing systems Polysat 1 / Polysat 5
- Bowl centrifugal finishing systems Polydisc 16 / 35 / 60
- Round vibrators P10, D6, P30, P60
- Micro vibrators MR10, D3, D4, ME4
- Sorting vibrators 98 AV-30/60/WT
- Drying centrifuge Polyair
- Washout table Standard
- Trial laboratory
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Vibratory finishing (deburring and polishing of small and very small parts in bulk)Surface | – | – | – | – | – |
| Round vibrator vibratory finishing (precision deburring and polishing, wet/tumble grinding)Surface | – | < 100 mm (P60 piece size) | – | Piece volume < 20 l (P60) | – |
| Micro vibrator vibratory finishing (precision deburring and polishing of small and very small parts)Surface | – | – | – | – | – |
| Satellite centrifugal vibratory finishing (deburring and polishing of small and micro parts)Surface | – | – | – | Piece volume max. 1 l per container | – |
| Bowl centrifugal vibratory finishing (deburring and polishing of precision parts, wet and dry)Surface | – | – | Min. piece size > 0.1 mm (Polydisc 16) | Piece volume approx. 10 l (Polydisc 60) | – |
| Separating (gentle separation of piece goods and carrier material, sorting vibrators)Surface | – | – | – | – | – |
| Drying of parts (Polyair drying centrifuge, stain-free gentle drying)Surface | – | – | max. load 50 kg | – | – |
| Chemical vibratory finishing (chemical vibratory finishing compounds e.g. delfinor, Delit, Rotalit)Surface | – | – | – | – | – |
| Process analysis and trials in the trial laboratory (process development for vibratory finishingEngineering | – | – | – | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Satellite centrifugal vibratory finishing machine | Polyservice Polysat 1 | – | 4 containers of 1 l each, load 0.50 l, max. piece volume 0.15 l, 200/300/350/400/500 1/min | – | Lengnau, CH |
| Satellite centrifugal vibratory finishing machine | Polyservice Polysat 5 | – | 4 containers of 5 l each (usable volume 3 l), piece volume 1 l, 75/100/125/175 1/min | – | Lengnau, CH |
| Bowl centrifugal vibratory finishing machine | Polyservice Polydisc 16 | – | Container volume 16 l, load 12 l, piece volume approx. 3 l, min. piece size > 0.1 mm, 30–350 | – | Lengnau, CH |
| Bowl centrifugal vibratory finishing machine | Polyservice Polydisc 35 | – | Container volume 35 l, load 24 l, piece volume approx. 6 l, min. piece size 0.5 mm, 20–250 1/min | – | Lengnau, CH |
| Bowl centrifugal vibratory finishing machine | Polyservice Polydisc 60 | – | Container volume 60 l, load 50 l, piece volume approx. 10 l, min. piece size 0.6 mm, 20–250 1/min | – | Lengnau, CH |
| Round vibrator (tumble grinding) | Polyservice P10 HF-V | – | Container volume 10 l, load 7 l, piece sizes < 40 mm, 1500/3000 or 1500–3600 1/min | – | Lengnau, CH |
| Round vibrator (tumble grinding) | Polyservice D6 HF-S | – | Container volume 6 l, load 4.5 l, piece sizes < 30 mm, 1500/3000 or 1500–3600 1/min | – | Lengnau, CH |
| Round vibrator (tumble grinding) | Polyservice P30 HF-V-A | – | Container volume 30 l, load 24 l, piece sizes < 50 mm, 1500/3000 or 1500–3600 1/min | – | Lengnau, CH |
| Round vibrator (tumble grinding) | Polyservice P60 HF-V | – | Container volume 60 l, load 42 l, piece sizes < 100 mm, 1500/3000 or 1500–3600 1/min | – | Lengnau, CH |
| Micro vibrator (micro tumble grinding) | Polyservice MR10 | – | max. 10 working containers (0.2/0.5/0.6 l), 1500–3600 1/min | – | Lengnau, CH |
| Micro vibrator (micro tumble grinding), 3 processing stations | Polyservice D3 HF-V-SP | – | Containers up to 4.5 l, 1500–3000 1/min | – | Lengnau, CH |
| Micro vibrator (micro tumble grinding), 4 processing stations | Polyservice D4 HF-V-SP | – | Containers up to 3.0 l, 1500–3000 1/min | – | Lengnau, CH |
| Micro vibrator for polishing of embossing and injection-moulding tools | Polyservice ME4 | – | detachable stainless steel working containers, 1500–3000 1/min | – | Lengnau, CH |
| Sorting vibrator | Polyservice 98 AV-30/WT | – | 1580 x 660 x 760 mm | – | Lengnau, CH |
| Sorting vibrator | Polyservice 98 AV-60/WT | – | 1720 x 745 x 760 mm | – | Lengnau, CH |
| Sorting vibrator | Polyservice 98 AV-M/WT | – | 1535 x 745 x 1000 mm | – | Lengnau, CH |
| Drying centrifuge | Polyservice Polyair | – | max. load 50 kg, speeds 200/400/600/800/1000 1/min, thermostat 20–100 °C | – | Lengnau, CH |
| Washout table | Polyservice Washout table Standard | – | 1494 x 890 x 921/1694 mm | – | Lengnau, CH |
Additional services
History
- 1967
Start of complete solutions for the deburring and polishing of small and very small parts in bulk for national and international customers