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Polytech – Fertigung

Provider of extraction systems, filter technology and industrial vacuum cleaners for trades, industry and research

Polytech Logo

Polytech Systeme GmbH

KreuzwertheimNew on Amplifa

over 30 yearsProvider of extraction technology
KreuzwertheimLocation
HRB 18548, Amtsgericht WürzburgCommercial Register
GmbHLegal Form

About Polytech Systeme

Polytech Systeme GmbH, based in Kreuzwertheim, has been a provider of extraction systems, filter technology and industrial vacuum cleaners for over 30 years. As an official distributor, the company sells extraction systems from BOFA (Donaldson), extraction systems and industrial vacuum cleaners from Novus, and industrial vacuum cleaners from Depureco. The systems capture and filter harmful particles and gases from process environments such as 3D printing, laser technology, electronics manufacturing, welding fume, dust and oil mist separation, and return cleaned air to the production environment. The filtration combines large-surface pre-filters with highly efficient particle or HEPA filters and adsorption of gaseous substances via activated carbon. In addition to sales, the company provides consulting with product specialists, chemists and application engineers, assesses pollutants, calculates volume flows and develops customised extraction concepts. Services include support, spare parts supply and remote maintenance; the offering is directed exclusively at businesses (§14 BGB). References exist in research, industry, trades and public educational institutions, including TU Munich, Fraunhofer Institutes, Audi, BMW and Continental.

Site
Kreuzwertheim
Processes
Extraction systems / filter technology (particle and gas filtration, HEPA up to 99.997% @ 0.3µm), Solder fume extraction / extraction systems for electronics, Laser extraction (fume extraction for laser applications), 3D printer extraction (VAT photopolymerisation, FFF, material jetting, powder bed fusion), Welding fume extraction (extraction arms, torch extraction, table extraction), Dust, chip and grinding dust extraction / dust extraction, Oil mist separation / wet separation, Exhaust gas extraction for workshops (combustion engines)
Materials
Aluminium (anodised, for laser marking with MarkSolid), Metal (for MarkSolid Laser Mark Spray), HEPA and Particle Filtration, Activated Carbon Gas Filtration, Deep-Pleat DUO with Reverse-Flow-Air, MarkSolid Laser Mark Spray
Industries
Trades, Industry, 3D Printing, Electronics, Laser Technology, Medical Technology/Dental
  1. 01

    Consulting (product specialist, chemist, application engineer)

  2. 02

    Pollutant assessment and volume flow calculation

  3. 03

    Customised extraction concept

  4. 04

    Sales of extraction systems and industrial vacuum cleaners

  5. 05

    Support and remote maintenance

  6. 06

    Spare parts and replacement filter supply

Filter Technology and Filtration Stages

HEPA

HEPA and Particle Filtration

High-performance particle filters with an efficiency of 99.997% at 0.3 microns, combined with large-surface pre-filters.

AK

Activated Carbon Gas Filtration

Adsorption of gaseous substances and volatile organic compounds using special activated carbon; odours are neutralised.

DPD

Deep-Pleat DUO with Reverse-Flow-Air

Patented BOFA technology for optimising filter service life.

MK

MarkSolid Laser Mark Spray

Marking aid for laser marking on anodised aluminium and metals.

Location

Kreuzwertheim

DE

Head office with sales, consulting, support and spare parts supply

Systems and Applications Offered

Extraction systems for 3D printers (PrintPRO series)
Extraction systems for 3D printers (PrintPRO series)Particle and gas filtration · 3D printing
Laser extraction systems
Laser extraction systemsFume extraction · Laser technology
Extraction systems for electronics
Extraction systems for electronicsSolder fume extraction · Electronics
Welding fume extraction
Welding fume extractionExtraction arms, torch and table extraction · Metalworking
Dust extraction
Dust extractionDust, chip and grinding dust extraction · Industry
Industrial vacuum cleaners
Industrial vacuum cleanersDepureco/Novus · Industry and trades
Exhaust gas extraction for workshops
Exhaust gas extraction for workshopsCombustion engine extraction · Workshop
Replacement filters
Replacement filters

Inside the production

BOFA extraction system
BOFA extraction system
Spare parts supply
Spare parts supply
Extraction for medical technology
Extraction for medical technology
Machine extraction
Machine extraction

Industries

TradesIndustry3D PrintingElectronicsLaser TechnologyMedical Technology/DentalMechanical EngineeringResearch and Educational InstitutionsLaser

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Extraction systems / filter technology (particle and gas filtration, HEPA up to 99.997% @ 0.3µm)Surface–––––
Solder fume extraction / extraction systems for electronicsJoining–––––
Laser extraction (fume extraction for laser applications)Surface–––––
3D printer extraction (VAT photopolymerisation, FFF, material jetting, powder bed fusion)Additive–––––
Welding fume extraction (extraction arms, torch extraction, table extraction)Joining––––Fine dust, Metal oxides (manganese, nickel, chromium VI), Ozone, Nitrogen oxides, Carbon monoxide
Dust, chip and grinding dust extraction / dust extractionSurface–––––
Oil mist separation / wet separationSurface–––––
Exhaust gas extraction for workshops (combustion engines)Surface–––––
Development of customised extraction concepts (pollutant assessment, volume flow calculation byEngineering–––––

10 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Extraction system/industrial vacuum cleanerBOFA (Donaldson) 3D PrintPRO 2–Airflow 45m3/hr, dimensions 330x290x270mm––
Extraction systemBOFA (Donaldson) 3D PrintPRO 3–Airflow 150m3/hr––
Extraction systemBOFA (Donaldson) 3D PrintPRO 4–Airflow up to 270m³/hr, 100 mBar vacuum, 51 kg––
Extraction systemBOFA (Donaldson) 3D PrintPRO HT–Gas filtration up to 100°C, for enclosed high-performance 3D printers––
Fume extraction systemBOFA (Donaldson) AD 1000 iQ–Airflow 850m³/hr / 100mbar, 140 kg––
Fume extraction systemBOFA (Donaldson) AD 1500 iQ–Airflow 1350m³/hr / 100mbar, 145 kg––
Fume extraction systemBOFA (Donaldson) AD 2000 iQ–Airflow 2500m³/hr / 96mBar, dimensions 1280x1360x1005mm, 340 kg––
Extraction systemBOFA (Donaldson) AD 350, AD 400, AD 500 iQ, AD Access, AD Base, AD Nano Plus, AD Oracle iQ/SA––––
Extraction systemsNovus––––
Extraction systems/industrial vacuum cleanersDepureco––––

Additional services

Consulting (product specialist, chemist, application engineer)SupportSpare parts supplyRemote maintenancePollutant assessment and volume flow calculationCustomised concepts

Reference customers

UnternehmerTUM MakerSpace GmbHFabLab at the Garching Research CenterHAW HamburgUniversity of HamburgTU MunichMunich University of Applied SciencesMax Planck Institute GöttingenMax Planck Institute of BiochemistryAugsburg University of Applied SciencesFraunhofer InstitutesCity of MunichUniversity Hospital DüsseldorfFunkwerk Electronic Services (funktel GmbH)EADSRamstein Air BaseDiehl Service Modules GmbHContinental Automotive GmbH (VDO)RUAG Aerospace Services GmbHAUDI AGBMW MunichBMW M GmbHMahleGoreVarian Medical SystemsKunzmann Maschinenbau GmbHOtto Bihler Maschinenfabrik GmbH & Co. KGSAUER BIBUS GmbHMENNEKES Elektrotechnikpfm medical titanium GmbHseca Scales Hamburg

History

  1. Polytech has been a provider of extraction technology for over 30 years; references in research, industry, trades and educational institutions.

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