Development and manufacturing of sawing machines, machining centres and automation solutions for aluminium profile processing
Pressta-Eisele GmbH
BullayNew on Amplifa
About Pressta-Eisele
Pressta-Eisele GmbH develops and manufactures machines and systems for the processing of aluminium, plastic, steel and stainless steel profiles at its Bullay site. The product range includes compact sawing machines, saw-punch and saw-drill machines, circular and mitre saws, double mitre saws, CNC machining centres with 3 to 5 axes, punching machines, corner crimping machines and notchers, as well as chip extraction systems, loading magazines, length measuring systems and roller conveyors. For industrial customers, customised automation cells and complete production lines are also designed, including a fully automatic production line for aluminium battery cell housings. Design, manufacturing, service and spare parts supply are all bundled under one roof at the headquarters in Bullay. Founded in 1986, the company employs more than 150 staff and supplies over 1,000 customers in more than 60 countries, with customer advisors based, among others, in Germany, Austria, Switzerland, Poland, Spain, Italy, the USA, China and India. Customer industries include window and facade construction, automotive, solar and photovoltaics, aluminium extrusion, heat sink manufacturing, the electrical and electronics industry, furniture and interior fittings, pneumatics and fluid technology, and general mechanical engineering.
- Site
- Bullay
- Processes
- Circular sawing / aluminium sawing technology (cold circular sawing), Punching of profiles, Sawing and punching in one operation (saw-punch machines), Sawing and drilling in one operation incl. thread tapping (saw-drill machines), Drilling, Thread tapping, Milling, Laser engraving
- Materials
- Aluminium, Aluminium alloys, Plastic, PVC, Steel, Stainless steel, Plastic / PVC
- Certificates
- Made in Germany / in-house manufacturing and design
- Founded
- 1986
- Employees
- 150+
- Industries
- Window and facade construction, Automotive, Solar & Photovoltaics, Aluminium extrusion, Heat sinks, Electrical & Electronics
- 01
Consulting and requirements analysis
- 02
Custom design of the sawing solution
- 03
Manufacturing in Bullay
- 04
Installation and commissioning at the customer's site
- 05
Maintenance, training and remote diagnostics
- 06
Spare parts supply over the entire machine life cycle
Materials and Processes
Aluminium
Main material of the machine programme for profile cutting, punching, drilling, milling and CNC machining.
Aluminium alloys
Special machining processes for aluminium alloys, e.g. in solar and battery cell housing manufacturing.
Plastic / PVC
Processing of plastic and PVC profiles on saws, punching machines and machining centres.
Steel
Processing of steel profiles on double mitre saws, punching machines and machining centres.
Stainless steel
Double mitre saw FE 400 Inox Vico 7A for the precise processing of stainless steel profiles.
Locations
Bullay
DEHeadquarters, design, manufacturing, service and spare parts
- Materials
- Aluminium, plastic, steel, stainless steel
- Saw-punch machines PROFILMA 502 ST-HV/ST-V
- Saw-drill machine PROFILMA 502 BG
- FlexCell automation cell
- Production line for aluminium battery cell housings
- Circular and mitre saws GS 550 Fix, GS 700 Fix, GS 350, GS 600, TS 350
- CNC machining centres MC 302 Geos 5A, MC 304 Ariel, MC 304 Atlas, MC 305 Gianos, MC 305 Kosmos
- Double mitre saws SW 453, SW 553, TDC 622 EdgeMaster-5A, FE 400 Inox Vico 7A
- Hydraulic punching machines Dyno 6 to Dyno 40 A
- Corner crimping machines PRESSTA 5000/7000/ECO
- Notching saws PRISMA 500/650/652
- Loading magazines, length measuring systems, roller conveyors
Machines and Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Circular sawing / aluminium sawing technology (cold circular sawing)Machining | ±0.1 mm (window/facade cuts) | – | – | – | Aluminium, Plastic |
| Punching of profilesMachining | – | – | – | – | Aluminium |
| Sawing and punching in one operation (saw-punch machines)Machining | – | – | – | – | Aluminium, Plastic |
| Sawing and drilling in one operation incl. thread tapping (saw-drill machines)Machining | – | – | – | – | Aluminium |
| DrillingMachining | – | – | – | – | Aluminium |
| Thread tappingMachining | – | – | – | – | Aluminium |
| MillingMachining | – | – | – | – | Aluminium |
| Laser engravingSurface | – | – | – | – | Aluminium |
| MarkingSurface | – | – | – | – | Aluminium |
| MeasuringTesting | – | – | – | – | – |
| 3- to 5-axis CNC machining of profiles (sawing, drilling, milling, thread tapping)Machining | – | – | – | – | Aluminium, PVC, Steel |
| Double mitre sawing (simultaneous cutting of both profile ends incl. mitre)Machining | – | – | – | – | Aluminium, Steel, Stainless steel |
| Corner joint fabrication (crimping of corner connectors)Joining | – | – | – | – | Aluminium |
| Notching (notches and cuts in profiles, mitres in three planes, sash cuts)Machining | – | – | – | – | Aluminium, Plastic |
| Mitre sawing (angle cuts 20°–90°)Machining | – | – | – | – | Aluminium, Plastic |
| Fully automatic production of aluminium battery cell housings (production line)Automation | tight tolerances | – | – | – | Aluminium |
47 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Saw-punch machine (fully automatic) | Pressta-Eisele PROFILMA 502 ST-HV | – | – | – | Bullay |
| Saw-punch machine (fully automatic) | Pressta-Eisele PROFILMA 502 ST-V | – | – | – | Bullay |
| Saw-drill machine | Pressta-Eisele PROFILMA 502 BG | – | – | – | Bullay |
| Automation cell (modular, with machining modules) | Pressta-Eisele FlexCell | – | 5 m² floor space | – | Bullay |
| Production line for aluminium battery cell housings | Pressta-Eisele | – | – | – | Bullay |
| Industrial high-speed circular saw (90°) | Pressta-Eisele GS 550 Fix | – | Ø 550 mm saw blade, 7.5 kW, 82 m/s | – | Bullay |
| High-performance circular saw (90°) | Pressta-Eisele GS 700 Fix | – | Ø 700 mm saw blade, 10.0 kW, 48–73 m/s | – | Bullay |
| Semi-automatic mitre saw | Pressta-Eisele GS 350 | – | Ø 350 mm saw blade, 2.2 kW, 30° left to 0° right | – | Bullay |
| Semi-automatic mitre saw | Pressta-Eisele GS 600 | – | Ø 600 mm saw blade, 5.5 kW, 20°–90°–20° | – | Bullay |
| Table circular saw | Pressta-Eisele TS 350 | – | Ø 350 mm saw blade, 1.5 kW | – | Bullay |
| 5-axis CNC machining centre | Pressta-Eisele MC 302 Geos 5A | – | – | – | Bullay |
| 3-axis CNC machining centre | Pressta-Eisele MC 304 Ariel 3A DPM_MMI | – | – | – | Bullay |
| 4-axis CNC machining centre | Pressta-Eisele MC 304 Ariel 4A DPM_MMI | – | – | – | Bullay |
| 5-axis CNC machining centre | Pressta-Eisele MC 304 Ariel 5A MTS | – | – | – | Bullay |
| 4-axis CNC machining centre | Pressta-Eisele MC 304 Atlas 4A DPM/MMI | – | – | – | Bullay |
| 5-axis CNC machining centre | Pressta-Eisele MC 305 Gianos TM DPM_MMI | – | – | – | Bullay |
| 4-axis CNC machining centre | Pressta-Eisele MC 305 Kosmos TM DPM_MMI | – | – | – | Bullay |
| Double mitre saw (7 NC axes, stainless steel) | Pressta-Eisele FE 400 Inox Vico 7A | – | – | – | Bullay |
| Double mitre saw (NC) | Pressta-Eisele SW 453 Argus | – | – | – | Bullay |
| Double mitre saw (NC length positioning) | Pressta-Eisele SW 453 Plug | – | – | – | Bullay |
| Double mitre saw (NC) | Pressta-Eisele SW 453 Reverse Garda | – | – | – | Bullay |
| Double mitre saw (3 NC axes) | Pressta-Eisele SW 453 Reverse Garda-3 | – | – | – | Bullay |
| Double mitre saw (NC) | Pressta-Eisele SW 553/553-R Argus | – | – | – | Bullay |
| Double mitre saw (5 NC axes) | Pressta-Eisele TDC 622 EdgeMaster – 5A | – | – | – | Bullay |
| Hydraulic C-frame punching machine | Pressta-Eisele Dyno 15 | – | 160 kN punching force, stroke 80 mm, max. daylight 250 mm (200 mm with turntable), throat 130 mm | – | Bullay |
| Hydraulic C-frame punching machine | Pressta-Eisele Dyno 20 | – | 200 kN punching force, stroke 80 mm, daylight 300 mm, throat 200 mm | – | Bullay |
| Hydraulic C-frame punching machine (automated) | Pressta-Eisele Dyno 20 A | – | 200 kN punching force, stroke 80 mm | – | Bullay |
| Hydraulic punching machine | Pressta-Eisele Dyno 40 | – | 400 kN punching force, stroke 80 mm, daylight 300 mm, throat 200 mm | – | Bullay |
| Hydraulic C-frame punching machine (automated) | Pressta-Eisele Dyno 40 A | – | 400 kN punching force, stroke 80 mm, throat 200 mm, daylight 300 mm | – | Bullay |
| Punching machine | Pressta-Eisele Dyno 40 i | – | 40 t pressing force | – | Bullay |
| Bench punching machine | Pressta-Eisele Dyno 6 | – | – | – | Bullay |
| Corner crimping machine | Pressta-Eisele PRESSTA 5000 | – | Crimp widths 25–60 mm, profile crimp offset up to 40 mm | – | Bullay |
| Corner crimping machine | Pressta-Eisele PRESSTA 7000 | – | Crimp width 25–60 mm, profile crimp offset up to 40 mm | – | Bullay |
| Corner crimping machine | Pressta-Eisele PRESSTA ECO | – | Corner angles 30–55 mm crimp width | – | Bullay |
| Semi-automatic notching saw | Pressta-Eisele PRISMA 500 | – | 2× 3.0 kW motors, mitres in three planes | – | Bullay |
| NC notching saw (4 motorised axes) | Pressta-Eisele PRISMA 650 | – | Notching height 0–260 mm | – | Bullay |
| NC notching saw (4 motorised axes) | Pressta-Eisele PRISMA 652 | – | Saw blades Ø 550/650 mm | – | Bullay |
| Horizontal chain conveyor (loading magazine) | Pressta-Eisele HKF-4/225 (P460) | – | 7 compartments of 225 mm each, up to 2,500 kg total weight | – | Bullay |
| Horizontal chain conveyor (loading magazine) | Pressta-Eisele HKF-5/415 (P620) | – | 4 compartments of 415 mm each, up to 2,500 kg total weight | – | Bullay |
| Horizontal loading magazine (toothed belt conveyor) | Pressta-Eisele 5/266 (P460/P502) | – | 7 loading bays of 266 mm each | – | Bullay |
| Horizontal loading magazine (toothed belt conveyor) | Pressta-Eisele 5/416 (P620) | – | 4 loading bays of 416 mm each | – | Bullay |
| Electronic length measuring system | Pressta-Eisele PE-MS 300 E | – | – | – | Bullay |
| Electronic length measuring system | Pressta-Eisele PE-MS 500 E | – | – | – | Bullay |
| Length measuring system with handwheel | Pressta-Eisele PE-MS 300 MH | – | Measuring length 680 mm, load capacity 160 kg/m | – | Bullay |
| Length measuring system with handwheel | Pressta-Eisele PE-MS 500 MH | – | Measuring length 680 mm, load capacity 200 kg/m | – | Bullay |
| Manual length measuring system | Pressta-Eisele PE-MS 300 M | – | Measuring length 680 mm, load capacity 160 kg/m | – | Bullay |
| Manual length measuring system | Pressta-Eisele PE-MS 500 M | – | Load capacity 200 kg/m | – | Bullay |
Additional services
Quality
State-of-the-art design and manufacturing resources ensure the required quality of the machines. Precision cuts with ±0.1 mm accuracy and tolerances in the µm range are specified for window/facade cuts and pneumatic components respectively.
| Evidence | Bullay |
|---|---|
| Made in Germany / in-house manufacturing and design |
History
- 1986
Foundation of the company; over 35 years of experience in aluminium sawing technology since then.