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PreZero Polymers – Fertigung

Plastic recyclates (PCR/PIR) and custom compounds from documented mechanical recycling for industrial applications.

PreZero Polymers Logo

PreZero Polymers (PreZero SE & Co. KG)

GrünstadtNew on Amplifa

more than 150,000 t/yearRecyclate processing capacity (European network)
more than 30 yearsRecycling and materials expertise
2022Partnership with RB Leipzig as Official Supplier

About PreZero Polymers

PreZero Polymers is the recyclate specialist of the PreZero group and part of the Schwarz group. The company offers high-quality post-consumer (PCR) and post-industrial recyclates (PIR) as well as custom compounds in standard and specialty grades for industrial applications. Through a European post-consumer network with a processing capacity of more than 150,000 tonnes of recyclates per year, plastic waste is collected, sorted and processed in mechanical recycling processes into testable secondary raw materials, including at the HDPE plastics recycling plant in Grünstadt. The recyclates are externally certified according to RecyClass, with seamless traceability and auditable batch documentation, among other things to support customers' PPWR compliance. Sectors served include rigid industrial packaging, automotive, construction, rigid packaging & consumer, garden & agriculture, household as well as power tools and equipment. In addition, PreZero offers services such as the dual system PreZero Dual, packaging optimization (PreZero SPOT), circular economy consulting and the resale of surplus stock (ReValue).

Site
Grünstadt
Processes
Plastics recycling (mechanical recycling), Sorting, Production of custom recyclates and compounds, Recycling of HDPE plastics (recycling plant Grünstadt), Consulting circular economy / zero waste / waste management, Packaging optimization and licensing (PreZero SPOT), ReValue: Reuse and resale of end-of-life non-food goods, Batch documentation, traceability and RecyClass certification
Materials
HDPE, PCR (Post-Consumer Recyclate), PIR (Post-Industrial Recyclate), Plastic granulates/films, HDPE (High-Density Polyethylene), Post-Consumer Recyclate (PCR), Post-Industrial Recyclate (PIR), Custom Compounds
Certificates
RecyClass certification of the recyclates
Industries
Rigid Industrial Packaging, Automotive, Construction & Engineering, Rigid Packaging & Consumer, Garden & Agriculture, Household
  1. 01

    Collection of material streams

  2. 02

    Sorting

  3. 03

    Mechanical recycling/processing

  4. 04

    Material development & compounding (PCR/PIR)

  5. 05

    Batch documentation and RecyClass certification

  6. 06

    Delivery to industrial customers

Materials and Processes

HDPE

HDPE (High-Density Polyethylene)

Plastic processed at the company's own recycling plant in Grünstadt for industrial applications.

PCR

Post-Consumer Recyclate (PCR)

European post-consumer material stream with documented batch traceability for recyclate-based material strategies.

PIR

Post-Industrial Recyclate (PIR)

Post-industrial streams for standard and specialty grades in mass production.

Compounds

Custom Compounds

Application-specifically developed compounds with controlled material properties.

Sites

Standort Grünstadt

Grünstadt

DE

Plastics recycling plant (HDPE)

Materials
HDPE
  • HDPE plastics recycling plant

Application Examples

Plastic granulate (recyclate)
Plastic granulate (recyclate)Mechanical recycling · Rigid Packaging & Consumer
Recycled granulate for technical applications
Recycled granulate for technical applicationsCompounding · Industrial Packaging
Processed non-food goods (ReValue)
Processed non-food goods (ReValue)Resale · Trade

Inside the production

PreZero Polymers – Recyclates & Compounds
PreZero Polymers – Recyclates & Compounds
Materials handling in the warehouse with wrapped bales
Materials handling in the warehouse with wrapped bales
Recyclate granulate for industrial applications
Recyclate granulate for industrial applications
RecyClass certificate of the recyclates
RecyClass certificate of the recyclates
Sorting in the processing plant
Sorting in the processing plant
RB Leipzig partnership – recyclables management at the Red Bull Arena
RB Leipzig partnership – recyclables management at the Red Bull Arena

Industries

Rigid Industrial PackagingAutomotiveConstruction & EngineeringRigid Packaging & ConsumerGarden & AgricultureHouseholdPower Tools & DevicesTrade

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plastics recycling (mechanical recycling)Other––––Plastics, PCR, PIR
SortingOther–––––
Production of custom recyclates and compoundsOther––––HDPE, PCR
Recycling of HDPE plastics (recycling plant Grünstadt)Other––––HDPE
Consulting circular economy / zero waste / waste managementService–––––
Packaging optimization and licensing (PreZero SPOT)Service––––Plastic, Aluminium, fiber-based packaging
ReValue: Reuse and resale of end-of-life non-food goodsService–––––
Batch documentation, traceability and RecyClass certificationQuality Inspection–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
––––––

Additional services

Plastic recyclates & compounds (PCR/PIR)Packaging licensing (dual system, PreZero Dual)Packaging optimization (PreZero SPOT)Waste and circular economy consultingReValue: marketing of surplus stock/returns/residual stockCollection, sorting, recycling, recyclables recovery

Quality & Compliance

The recyclates are externally certified according to RecyClass and are delivered with seamless traceability and auditable batch documentation, among other things to support PPWR compliance and customer audits.

EvidenceGrünstadt
RecyClass certification of the recyclates

History

  1. 2022

    Launch of the partnership with RB Leipzig as Official Supplier for recyclables and waste management at the Red Bull Arena, football academy and head office; flagship project: reuse of old spectator seats.

  2. 2023

    Together with COMPO, winner of the 'Best Plastic Packaging Product Award' for liquid fertilizer bottles made with PreZero plastic granulate.

  3. 2026

    Presentation of PreZero Polymers at Ecomondo in Rimini (3–6 November).

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