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ProDEKon – Fertigung

System supplier for sheet metal and tube assemblies, machine enclosures, frames and assembly cells for mechanical engineering

ProDEKon Logo

ProDEKon Blechtechnik GmbH & Co. KG

GüterslohNew on Amplifa

2003Founded
80Employees
7,500 m²Production area (of which 1,200 m² assembly hall)
GüterslohLocation
25 mmMax. laser cutting thickness, sheet metal

About ProDEKon

ProDEKon Blechtechnik GmbH & Co. KG has been based in Gütersloh since 2003 as a system supplier for sheet metal and tube assemblies as well as complete solutions for mechanical engineering. The company manufactures machine enclosures, machine frames, plant components and modular assembly cells – from consulting and design through sheet metal and tube processing to powder coating and final assembly. Production includes laser cutting of sheet metal up to 25 mm thickness, tube laser cutting up to 6,500 mm material length, bending on four CNC press brakes, 30 welding stations for MIG/MAG and TIG, and machining with milling and turning machines. The production area at Osnabrücker Landstraße 205 amounts to 7,500 m², of which 1,200 m² is an assembly hall in which fully pre-assembled assemblies including all purchased parts are also produced. The materials processed include steel, steel tube, stainless steel and aluminium. The company is certified to DIN ISO 9001 and is a recognized certified welding operation under DIN EN ISO 3834-2. With around 80 employees, ProDEKon primarily serves customers from mechanical engineering.

Site
Gütersloh
Processes
Laser cutting (sheet metal processing), Tube laser cutting, Bending (forming), Welding (MIG/MAG and TIG), Powder coating, Powder coating (manual powder coating system), Machining (milling/turning), Assembly (fully pre-assembled assemblies)
Materials
Steel, Steel tube, Laser cutting, sheet metal, Tube laser cutting, Bending, Welding MIG/MAG and TIG, Machining, Powder coating
Certificates
DIN ISO 9001, DIN EN ISO 3834-2 (certified welding operation)
Founded
2003
Employees
80
Industries
Mechanical engineering
  1. 01

    Consulting

  2. 02

    Design (3D, CAD/CAM, SolidWorks)

  3. 03

    Laser cutting, sheet metal

  4. 04

    Tube laser cutting

  5. 05

    Bending

  6. 06

    Metalworking/welding (MIG/MAG, TIG)

  7. 07

    Machining (milling/turning)

  8. 08

    Powder coating

  9. 09

    Assembly

  10. 10

    Shipping/Logistics

Materials and Processes

Laser

Laser cutting, sheet metal

Sheet metal processing up to 25 mm thickness on the TRUMPF TruLaser3040 fiber; steel, stainless steel and aluminium.

Rohrlaser

Tube laser cutting

Tube cuts up to 6,500 mm length and 8 mm wall thickness steel tube on the TRUMPF TruLaser7000 fiber.

Abkanten

Bending

Four CNC press brakes (TRUMPF TruBend 5230S, AMADA HFP 220-30, AMADA HFE 1703L, AMADA HFE) for steel, stainless steel and aluminium.

Schweißen

Welding MIG/MAG and TIG

30 welding stations in the certified welding operation under DIN EN ISO 3834-2.

Zerspanung

Machining

Milling and turning on MAZAK VTC 530C, DMG MORI CTX alpha 500, DMU 75 mono (5-axis) and DMF 360 linear.

Pulver

Powder coating

In-house manual powder coating system for workpieces up to 3,600 x 4,000 x 6,150 mm or 7,000 x 2,300 x 2,000 mm weighing more than 1,500 kg.

Montage

Assembly of assemblies

Fully pre-assembled assemblies including purchased parts such as sound insulation, thermal insulation, closure units, panes, gas springs and turned/milled parts.

Konstruktion

Design / Engineering

10 design workstations with SolidWorks, TruTops and SolidWorks PDM for production-ready engineering.

Locations

Standort Gütersloh

Gütersloh

DE

Headquarters and manufacturing

Materials
Steel, steel tube, stainless steel, aluminium
  • Laser cutting system TRUMPF TruLaser3040 fiber
  • Tube laser TRUMPF TruLaser7000 fiber (up to 6,500 mm, steel tube up to 8 mm)
  • 4x CNC press brake (TRUMPF TruBend 5230S, AMADA HFP 220-30, AMADA HFE 1703L, AMADA HFE)
  • Machining center MAZAK VTC 530C
  • Lathe DMG MORI CTX alpha 500
  • 5-axis milling machine DMG MORI DMU 75 mono
  • Milling machine DMG MORI DMF 360 linear
  • 30 welding stations MIG/MAG and TIG
  • Manual powder coating system (workpieces up to 3,600 x 4,000 x 6,150 mm)
  • 10 design workstations (SolidWorks, TruTops, SolidWorks PDM)

Products and Components

Machine enclosure
Machine enclosureSheet metal processing · Mechanical engineering
Machine housing
Machine housingSheet metal processing · Mechanical engineering
Machine enclosure with doors
Machine enclosure with doorsSheet metal processing · Mechanical engineering
Machine frame made of stainless steel
Machine frame made of stainless steelWelded assembly · Mechanical engineering
Frame
FrameTube/sheet metal processing · Mechanical engineering
Machine enclosure with removable elements
Machine enclosure with removable elementsSheet metal processing · Mechanical engineering
Frame
FrameWelded assembly · Mechanical engineering
Housing
HousingSheet metal processing · Mechanical engineering

Inside the production

Machine enclosure during production
Machine enclosure during production
Machine frame
Machine frame
Frame
Frame
Machine enclosure for a machine
Machine enclosure for a machine
Frame
Frame
Frame
Frame

Industries

Mechanical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Laser cutting (sheet metal processing)Cutting/Separating––––Steel, Stainless steel, Aluminium
Tube laser cuttingCutting/Separating–6,500 mm––Steel tube
Bending (forming)Forming––––Steel, Stainless steel, Aluminium
Welding (MIG/MAG and TIG)Joining––––Steel, Stainless steel, Aluminium
Powder coatingSurface treatment–7,000 mm × 2,300 mm × 2,000 mm> 1,500 kg–Steel, Stainless steel, Aluminium
Powder coating (manual powder coating system)Surface treatment–6,150 mm × 3,600 mm × 4,000 mm––Steel, Stainless steel, Aluminium
Machining (milling/turning)Machining––––Steel, Stainless steel, Aluminium
Assembly (fully pre-assembled assemblies)Assembly–––––
Engineering / Design (3D, CAD/CAM)Engineering–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Laser cutting systemTRUMPF TruLaser3040 fiber1––Gütersloh
Tube laserTRUMPF TruLaser7000 fiber–Material length up to 6,500 mm, material thickness steel tube up to 8 mm–Gütersloh
CNC press brakeTRUMPF TruBend 5230S1––Gütersloh
CNC press brakeAMADA HFP 220-301––Gütersloh
CNC press brakeAMADA HFE 1703L1––Gütersloh
CNC press brakeAMADA HFE1––Gütersloh
Machining centerMAZAK VTC 530C1––Gütersloh
LatheDMG MORI CTX alpha 5001––Gütersloh
5-axis milling machineDMG MORI DMU 75 mono1––Gütersloh
Milling machineDMG MORI DMF 360 linear1––Gütersloh
Manual powder coating system––For workpieces up to 3,600 x 4,000 x 6,150 mm–Gütersloh

Additional services

ConsultingEngineering/Design (10 designers, SolidWorks, CAD/CAM)Sheet metal processing (laser cutting up to 25 mm)Tube laser cuttingMetalworking/welding (30 welding stations MIG/MAG and TIG)Powder coating (workpieces up to 3,600 x 4,000 x 6,150 mm)Machining (milling/turning)Assembly (also externally at the customer's site)Shipping/Logistics (own vehicle fleet, freight forwarders, tracking)

Quality

ProDEKon manufactures according to DIN ISO 9001 and is a recognized certified welding operation under DIN EN ISO 3834-2. All common welding processes are covered by this certification.

EvidenceGütersloh
DIN ISO 9001
DIN EN ISO 3834-2 (certified welding operation)

Company History

  1. 2003

    Founded; first location in a workshop in Isselhorst

  2. 2005

    Relocation to the site at Carl-Borgward-Str. 12

  3. 2007

    Integration of an in-house powder coating operation

  4. 2012

    Opening of the new metalworking/welding area

  5. 2013

    Construction of a new assembly hall

  6. 2020

    Move into the new building at Osnabrücker Landstraße 205, Gütersloh (construction start March 2019, in operation since January 2020)

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