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proFagus Food Solutions – Fertigung

Production of smoke aromas and primary smoke condensates from beech wood using the retort process

proFagus Food Solutions Logo

proFagus Food Solutions GmbH

Northeim · BodenfeldeNew on Amplifa

2022Founded
over 130 yearsBeech wood processing at the Bodenfelde site
2Locations

About proFagus Food Solutions

proFagus Food Solutions GmbH was founded in 2022 as a startup by Arbonium Technologies GmbH in Bodenfelde and produces aromas based on beech wood. The raw material beech wood has been processed and refined at the main site in Bodenfelde for over 130 years. In addition to the large-scale industrial facilities of the proFagus GmbH biorefinery, the company has focused on the requirements of the food and flavor industry. In the retort process of dry distillation, thermal pyrolysis converts beech wood into charcoal with a high carbon content as well as extracts such as gases, acids and beech wood tar, which are refined into acetic acid, tar oil, grit and Pure Smoke® smoke aromas. As a manufacturer of the EU-approved primary smoke condensates SF-001 and SF-008, the company offers flexible, customer-specific formulations for refining finished products of the food and flavor industry. The administration is located at Robert-Bosch-Str. 7 in Northeim.

Site
Northeim
Processes
Retort process / dry distillation (carbonization, thermal pyrolysis) of beech wood, Production of primary smoke condensates (SF-001 and SF-008) and smoke aromas (Pure Smoke®), Refinement of separated extracts into products (acetic acid, tar oil, grit, smoke aromas), Production of smoke aromas (Pure Smoke®) and beech wood aromas, Dry distillation / pyrolysis in the retort process, Manufacturer of the EU-approved primary smoke condensates SF-001 and SF-008, Customer-specific formulations/solutions
Materials
Beech wood, Charcoal (high carbon content), Beech tar (beech wood tar), Acetic acid, Tar oil, Primary smoke condensate SF-001, Primary smoke condensate SF-008, Retort process / dry distillation
Founded
2022
Industries
Food industry, Flavor industry
  1. 01

    Beech wood as raw material

  2. 02

    Carbonization/pyrolysis in the retort process

  3. 03

    Separation of the extracts (gases, acids, beech wood tar)

  4. 04

    Refinement into acetic acid, tar oil, grit

  5. 05

    Formulation of the Pure Smoke® smoke aromas

Raw Materials and Processes

RET

Retort process / dry distillation

Thermal pyrolysis of beech wood for the production of charcoal and smoke aromas.

SF-001

Primary smoke condensate SF-001

EU-approved primary smoke condensate for the food and flavor industry.

SF-008

Primary smoke condensate SF-008

EU-approved primary smoke condensate for the food and flavor industry.

BUFA

Beech wood

Central raw material that has been processed in Bodenfelde for over 130 years.

TEE

Beech wood tar

Extract produced during the carbonization process, refined into tar oil and aromas.

ESS

Acetic acid

Product refined from separated extracts.

Locations

Bodenfelde

DE

Main site: processing and refining of beech wood (biorefinery proFagus GmbH)

Materials
Beech wood
  • Retorts (large-scale industrial facilities of the biorefinery)

Northeim

DE

Administration/site

Products

Pure Smoke® smoke aromas
Pure Smoke® smoke aromasRetort process · food and flavor industry
Liquid Smoke
Liquid SmokeRetort process · food industry
Wood vinegar
Wood vinegarRefinement of extracts · food industry
Clean-label products
Clean-label productsCustomer-specific formulations · food industry
Customer-specific aroma solutions
Customer-specific aroma solutionsFormulation · flavor industry

Inside the production

Production process in the biorefinery
Production process in the biorefinery
proFagus Food Solutions
proFagus Food Solutions
Smoke aroma applications
Smoke aroma applications
Application: sauce
Application: sauce
Application: marinades and sauces
Application: marinades and sauces
Application: smoked products
Application: smoked products

Industries

Food industryFlavor industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Retort process / dry distillation (carbonization, thermal pyrolysis) of beech woodOther––––Beech wood
Production of primary smoke condensates (SF-001 and SF-008) and smoke aromas (Pure Smoke®)Other––––Beech wood, Beech wood tar, Acetic acid, Tar oil
Refinement of separated extracts into products (acetic acid, tar oil, grit, smoke aromas)Other––––Beech wood

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Retorts (large-scale industrial facilities of the biorefinery)––––Bodenfelde

Additional services

Production of smoke aromas (Pure Smoke®) and beech wood aromasDry distillation / pyrolysis in the retort processManufacturer of the EU-approved primary smoke condensates SF-001 and SF-008Customer-specific formulations/solutions

History

  1. über 130

    Processing and refining of beech wood at the main site in Bodenfelde

  2. 2022

    Foundation of proFagus Food Solutions GmbH by Arbonium Technologies GmbH in Bodenfelde

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