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PSI Technics – Fertigung

Competence center for process optimization through AI, automation and positioning technology

PSI Technics Logo

PSI Technics GmbH

Winningen (Headquarters / Competence Center)New on Amplifa

More than 20 years in the marketCompany
GmbHLegal form
–40°C to +80°CTPCC temperature range
7 kg / 239 × 305 × 349 mmTPCC housing
Up to 33 %shorter cycle times for AS/RS

Competence Center for Process Optimization

PSI Technics GmbH in Winningen near Koblenz is an interdisciplinary competence center for cross-industry process optimization through AI-supported solutions, automation and digitalization. For more than 20 years, the company has stood for industrial expertise, precision and innovative strength. Its range of services includes the modular AI suite mupudia (GAIN, RPA, BI, VISION), AI agents for operational workflows, business analytics based on the ASUM-DM process, digital shopfloor management as well as digital assistance systems for knowledge management in production. In addition to software development, the company manufactures sensor protective housings of the TPCC series (Thermo Protection Cooling Case), which protect optical sensors from temperatures of –40°C to +80°C, dust and radiant heat. Another core area is positioning solutions for storage and retrieval machines (AS/RS), overhead cranes, transfer cars and lifting technology, including vibration compensation, energy optimization and retrofitting of older systems. Customers include Hactl, Volkswagen and Bosch; industries range from manufacturing and intralogistics to energy and metals as well as the automotive and pharmaceutical industries.

Site
Winningen
Processes
Business Analytics / Predictive Maintenance / Process Mining / Digital Twin (ASUM-DM), Robotic Process Automation (RPA) – software robots for routine tasks (unattended/attended), Computer vision for quality control, inline inspection, inventory tracking (mupudia VISION), Modernization / retrofit / maintenance of intralogistics systems incl. potential and motion analysis, AI-supported process optimization (mupudia AI suite: GAIN, RPA, BI, VISION), Business analytics / predictive analytics (ASUM-DM process), Digital shopfloor management, Knowledge management and digital assistance systems
Materials
Sensor protective housing (Thermo Protection Cooling Case), AI suite (GAIN, RPA, BI, VISION), Positioning solutions
Certificates
Computer vision quality control (mupudia VISION)
Industries
Manufacturing / Production, Intralogistics and warehouse logistics, Energy supply, Metal industry (steel, iron, aluminum), Automotive industry, Aircraft industry
  1. 01

    Potential and process analysis

  2. 02

    Solution design

  3. 03

    Configuration & implementation

  4. 04

    Commissioning & training

  5. 05

    Operation & continuous optimization

Products & Technologies

TPCC

Sensor protective housing (Thermo Protection Cooling Case)

Protects optical sensors from heat, cold, dust and weather using a maintenance-free thermoelectric cooling process.

mupudia

AI suite (GAIN, RPA, BI, VISION)

Modular platform for knowledge management, process automation, business intelligence and computer vision.

ARATEC

Positioning solutions

Precise, time-optimized positioning of storage and retrieval machines, cranes, transfer cars and lifting technology.

Locations

Winningen

DE

Headquarters / Competence Center

  • Positioning solutions
  • TPCC sensor protective housings
  • AI development mupudia

Products & Applications

Competence Center for Process Innovation
Competence Center for Process InnovationAI & Automation · Process Optimization
mupudia AI Suite
mupudia AI SuiteEnterprise AI · Manufacturing/Logistics
Positioning Solution
Positioning SolutionPositioning Technology · Intralogistics

Inside the production

Digital Shopfloor Management
Digital Shopfloor Management
Business Intelligence
Business Intelligence
Process Optimization
Process Optimization

Industries

Manufacturing / ProductionIntralogistics and warehouse logisticsEnergy supplyMetal industry (steel, iron, aluminum)Automotive industryAircraft industryPaper manufacturingFood industrySurface technologyCeramics and glass productionCold storage houses and warehousesFinancial servicesPharmaceuticalsTax consulting / Professional ServicesCustomer service and support

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engineering–––––
Business Analytics / Predictive Maintenance / Process Mining / Digital Twin (ASUM-DM)Engineering–––––
Robotic Process Automation (RPA) – software robots for routine tasks (unattended/attended)Engineering–––––
Computer vision for quality control, inline inspection, inventory tracking (mupudia VISION)Inspection–––––
Engineering–––––
Engineering–––––
Engineering–––––
Engineering–––––
Modernization / retrofit / maintenance of intralogistics systems incl. potential and motion analysisEngineering–––––
Other–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
TPCC sensor protective housing (Thermo Protection Cooling Case)PSI Technics TPCC, TPCC-H, TPCC-CH, TPCC/DM, TPCC/VDM, TPCC/LMS400, TPCC/T/DM, TPCC/OD––––
–PSI Technics TPCC––––

Additional services

AI-supported process optimization (mupudia AI suite: GAIN, RPA, BI, VISION)Business analytics / predictive analytics (ASUM-DM process)Digital shopfloor managementKnowledge management and digital assistance systemsRobotic Process Automation (RPA)Computer vision / automated quality assurancePositioning solutions for storage and retrieval machines (AS/RS), storage conveyors, transfer carsPositioning solutions for overhead cranes (travelling/synchronized operation)Positioning solutions for conveyor and lifting technology (transfer cars, lifters, elevators)TPCC sensor protective housings (Thermo Protection Cooling Case) for optical sensorsModernization / retrofit of intralogistics systemsPotential and motion analysisFine positioning by means of machine visionEnergy optimizationVibration compensation

Reference customers

Hactl – Hong Kong Air Cargo Terminals (SuperTerminal 1, Hong Kong)Volkswagen AG (body shop warehouse Wolfsburg)Robert Bosch GmbH, Automotive (Karlsruhe)PT Pindo Deli Pulp and Paper Mills

Quality

PSI Technics relies on precise positioning technology with vibration compensation and fine positioning by means of machine vision, as well as on AI-supported automated quality assurance (mupudia VISION) for inline inspection and error detection.

EvidenceWinningen
Computer vision quality control (mupudia VISION)

History

  1. 2008

    Awarded the 'Innovationspreis Success' (Success Innovation Prize) of the Investment and Structural Bank Rhineland-Palatinate (ISB GmbH) in October 2008 for the development of the TPCC sensor protective housing.

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