
Competence center for process optimization through AI, automation and positioning technology

PSI Technics GmbH
Winningen (Headquarters / Competence Center)New on Amplifa
Competence Center for Process Optimization
PSI Technics GmbH in Winningen near Koblenz is an interdisciplinary competence center for cross-industry process optimization through AI-supported solutions, automation and digitalization. For more than 20 years, the company has stood for industrial expertise, precision and innovative strength. Its range of services includes the modular AI suite mupudia (GAIN, RPA, BI, VISION), AI agents for operational workflows, business analytics based on the ASUM-DM process, digital shopfloor management as well as digital assistance systems for knowledge management in production. In addition to software development, the company manufactures sensor protective housings of the TPCC series (Thermo Protection Cooling Case), which protect optical sensors from temperatures of –40°C to +80°C, dust and radiant heat. Another core area is positioning solutions for storage and retrieval machines (AS/RS), overhead cranes, transfer cars and lifting technology, including vibration compensation, energy optimization and retrofitting of older systems. Customers include Hactl, Volkswagen and Bosch; industries range from manufacturing and intralogistics to energy and metals as well as the automotive and pharmaceutical industries.
- Site
- Winningen
- Processes
- Business Analytics / Predictive Maintenance / Process Mining / Digital Twin (ASUM-DM), Robotic Process Automation (RPA) – software robots for routine tasks (unattended/attended), Computer vision for quality control, inline inspection, inventory tracking (mupudia VISION), Modernization / retrofit / maintenance of intralogistics systems incl. potential and motion analysis, AI-supported process optimization (mupudia AI suite: GAIN, RPA, BI, VISION), Business analytics / predictive analytics (ASUM-DM process), Digital shopfloor management, Knowledge management and digital assistance systems
- Materials
- Sensor protective housing (Thermo Protection Cooling Case), AI suite (GAIN, RPA, BI, VISION), Positioning solutions
- Certificates
- Computer vision quality control (mupudia VISION)
- Industries
- Manufacturing / Production, Intralogistics and warehouse logistics, Energy supply, Metal industry (steel, iron, aluminum), Automotive industry, Aircraft industry
- 01
Potential and process analysis
- 02
Solution design
- 03
Configuration & implementation
- 04
Commissioning & training
- 05
Operation & continuous optimization
Products & Technologies
Sensor protective housing (Thermo Protection Cooling Case)
Protects optical sensors from heat, cold, dust and weather using a maintenance-free thermoelectric cooling process.
AI suite (GAIN, RPA, BI, VISION)
Modular platform for knowledge management, process automation, business intelligence and computer vision.
Positioning solutions
Precise, time-optimized positioning of storage and retrieval machines, cranes, transfer cars and lifting technology.
Locations
Winningen
DEHeadquarters / Competence Center
- Positioning solutions
- TPCC sensor protective housings
- AI development mupudia
Products & Applications



Inside the production



Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Engineering | – | – | – | – | – |
| Business Analytics / Predictive Maintenance / Process Mining / Digital Twin (ASUM-DM)Engineering | – | – | – | – | – |
| Robotic Process Automation (RPA) – software robots for routine tasks (unattended/attended)Engineering | – | – | – | – | – |
| Computer vision for quality control, inline inspection, inventory tracking (mupudia VISION)Inspection | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Modernization / retrofit / maintenance of intralogistics systems incl. potential and motion analysisEngineering | – | – | – | – | – |
| Other | – | – | – | – | – |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| TPCC sensor protective housing (Thermo Protection Cooling Case) | PSI Technics TPCC, TPCC-H, TPCC-CH, TPCC/DM, TPCC/VDM, TPCC/LMS400, TPCC/T/DM, TPCC/OD | – | – | – | – |
| – | PSI Technics TPCC | – | – | – | – |
Additional services
Reference customers
Quality
PSI Technics relies on precise positioning technology with vibration compensation and fine positioning by means of machine vision, as well as on AI-supported automated quality assurance (mupudia VISION) for inline inspection and error detection.
| Evidence | Winningen |
|---|---|
| Computer vision quality control (mupudia VISION) |
History
- 2008
Awarded the 'Innovationspreis Success' (Success Innovation Prize) of the Investment and Structural Bank Rhineland-Palatinate (ISB GmbH) in October 2008 for the development of the TPCC sensor protective housing.