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PULTEX – Fertigung

Sales of liquid plastics, resins, coatings and their processing equipment for the composites industry.

PULTEX Logo

PULTEX GmbH

Simmerath (DE)New on Amplifa

1991Founded
1Location (central warehouse, technical center)
GmbHLegal form, HRB 13235 Aachen

About PULTEX

Since 1991, PULTEX GmbH has been a specialist trading and service company for liquid plastics and their processing equipment, based in Simmerath-Rollesbroich on the edge of the North Eifel region. The product range includes polyester, vinyl ester and DCPD resins, gelcoats, polyurea and polyurethane coatings, PUR and PIR foams, adhesives, release agents and process additives. In addition, PULTEX supplies the matching processing equipment from leading manufacturers such as Graco, Wiltec, Composite Integration and Alan Harper Composites — from high-pressure hot spray systems to RTM and vacuum infusion systems, as well as hotmelt systems and cobots for automation. Its services range from consulting and Europe-wide distribution from a central warehouse to after-sales service by its own service technicians, including training, a technical center for the maintenance of equipment, and the purchase of used reactors. Customers come from the composite/GRP industry, the coatings industry, insulation, the packaging and corrugated board industry, automotive, agricultural technology, logistics and the leisure industry. Sales exclusively to commercial, professional users.

Site
Simmerath
Processes
Polyurea coating (hot spray, hot spraying process), PUR foam (foam-in-place, spray and pour processes), Bonding, sealing, potting (metering of 2- to 3-component systems, 2 to 15,000 cm³/min), RTM and vacuum infusion, Gelcoat and fiber spray process (low-pressure airless, up to 120 bar), Silicone bagging (metering/spraying of silicones for reusable vacuum bags), Hotmelt application (melt-on-demand for packaging and carton sealing, 4.5–22 kg/hour), Conveying technology (pumps for almost any medium)
Materials
Polyester resin, Vinyl ester resin, DCPD resin, Gelcoat, Epoxy resin, Polyurea, Polyurethane, Polyaspartic
Certificates
ISO 9001:2015, ISO 14001:2015
Founded
1991
Industries
Composites/GRP industry, Coatings industry, Insulation, Packaging and corrugated board industry, Automotive, Agricultural technology
  1. 01

    Consulting and process design

  2. 02

    Material and equipment selection

  3. 03

    Distribution and delivery from central warehouse

  4. 04

    Commissioning and training

  5. 05

    After-sales service and maintenance at the technical center

  6. 06

    Purchase of used reactors

Location

Simmerath

DE

Central warehouse, office, technical center, training and demonstration rooms

Materials
Resins, coatings, foams, adhesives, equipment technology
  • Graco Reactor A-/E-/H-series (demo and sales equipment)
  • Wiltec GlueMix metering systems
  • Composite Integration Ciject systems
  • Graco FRP gelcoat and fiber spray systems
  • Graco InvisiPac hotmelt HM10/HM25c/HM50
  • Alan Harper silicone bagging systems
  • Universal Robots cobots

Systems & Equipment

Polyurea hot-spray coating
Polyurea hot-spray coatingHot spray process · Construction/Stage construction
RTM infusion part
RTM infusion partRTM/vacuum infusion · Composites
Metered adhesive/potting application
Metered adhesive/potting applicationMetering · Industry
Hotmelt packaging closure
Hotmelt packaging closureMelt-on-demand · Packaging

Inside the production

Metering & spray systems
Metering & spray systems
Automation with cobots
Automation with cobots
Coating systems
Coating systems
Adhesives
Adhesives
Sustainability
Sustainability

Industries

Composites/GRP industryCoatings industryInsulationPackaging and corrugated board industryAutomotiveAgricultural technologyLogisticsLeisure industryCoatings industry (construction, stage construction, truck beds, roof coating)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Polyurea coating (hot spray, hot spraying process)Surface––––Polyurea
PUR foam (foam-in-place, spray and pour processes)Plastics––––Polyurethane, Polyisocyanurate (PIR)
Bonding, sealing, potting (metering of 2- to 3-component systems, 2 to 15,000 cm³/min)Joining––––Adhesives, Sealants, Potting compounds, Silicones, Polyester resins
RTM and vacuum infusionPlastics––––Glass fibers, Carbon fibers, Aramid fibers, Polyester resin, Epoxy resin
Gelcoat and fiber spray process (low-pressure airless, up to 120 bar)Plastics––––Polyester resin, Gelcoat, Topcoat, Glass roving
Silicone bagging (metering/spraying of silicones for reusable vacuum bags)Plastics––––Silicone
Hotmelt application (melt-on-demand for packaging and carton sealing, 4.5–22 kg/hour)Joining––––Hot-melt adhesive (hotmelt)
Conveying technology (pumps for almost any medium)Plastics––––Polyurethanes, Adhesives, Polyester resins, Silicones
Hand lay-up / manual application processPlastics––––Polyester resin, Epoxy resin, Polyurea, Polyurethane, Polyaspartic
Pultrusion (resins for it in the product range)Plastics––––Polyester resin, Vinyl ester resin
Automation with cobotsAssembly–––––
Coating (two-component, Shore A60–D75, 5–1400% elongation)Surface––––Polyurea, Polyurethane, Epoxy resin, Polyaspartic

19 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Reactor (hot spray system) A-seriesGraco A-series––––
Reactor (hot spray system) E-seriesGraco Reactor 2 E-series (e.g. E-30)––––
Reactor (hot spray system) H-series (hydraulic)Graco H-series––––
GlueMix-series metering and mixing system (gear pumps)Wiltec GlueMix series––––
RTM/vacuum infusion system Ciject ZeroComposite Integration Ciject Zero––––
RTM/vacuum infusion system Ciject OneComposite Integration Ciject One––––
RTM/vacuum infusion system Ciject TwoComposite Integration Ciject Two––––
RTM/vacuum infusion system Ciject ThreeComposite Integration Ciject Three––––
FRP fiber spray systemGraco FRP series––––
FRP gelcoat systemGraco FRP series––––
RS spray gun for gelcoats & topcoatsGraco RS––––
RS spray gun with chopperGraco RS with chopper––––
Hotmelt system InvisiPac HM10Graco InvisiPac HM10––––
Hotmelt system InvisiPac HM25cGraco InvisiPac HM25c––––
Hotmelt system InvisiPac HM50Graco InvisiPac HM50––––
Silicone bagging metering systemAlan Harper Composites Ltd––––
CobotUniversal Robots 5 models––––
Drum pumpGraco––––
In-line heater Viscon HPGraco Viscon HP––––

Additional services

ConsultingSalesAfter-sales serviceService technicians throughout EuropeEquipment purchase (purchase of used reactors)Technical center for maintenance of equipmentTraining

Quality & Certification

Since 01.02.2024, PULTEX has been certified in accordance with DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015; quality and environmental protection are ensured in all business processes.

EvidenceSimmerath
ISO 9001:2015
ISO 14001:2015

History

  1. 1991

    Founding of Pultex Kunststofftechnikhandel GmbH by Ludwig Bongard and two business partners in Simmerath, based on glass fiber products.

  2. 1993

    Expansion of the product range to include polyester resins, gelcoats, polyurethanes and polyurea hot-spray coatings.

  3. 1994

    Exclusive representation for Nord Composites (France) for the German market.

  4. 1995

    Relocation of company headquarters from Reken to Willich.

  5. 1996

    Acquisition of the company Glasmate; exclusive representation of Glascraft for DE, AT and CH.

  6. 2004

    Ludwig Bongard takes over Pultex as sole owner.

  7. 2005

    Relocation to Simmerath; representation for release agents from AXEL Plastics (USA).

  8. 2006

    Representation of the US resin manufacturer AOC.

  9. 2008

    Thomas Bongard joins the company.

  10. 2012

    Guido Bongard joins the company.

  11. 2015

    Prokol Polymers & Compounds BV (NL) becomes supplier of polyurea hot-spray coatings; representation in DE, AT, CH and SE.

  12. 2017

    Transfer of shares to Guido and Thomas Bongard and Kathrin Weinert; renamed PULTEX GmbH.

  13. 2018

    Guido and Thomas Bongard take over management (from 01.01.2018).

  14. 2020

    Move to the new company building at Völlesbruchstraße 29, Simmerath-Rollesbroich.

  15. 2024

    Certification according to ISO 9001 and ISO 14001 (from 01.02.2024); partnership with Alan Harper Composites; addition of the Graco InvisiPac hotmelt series.

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