Automation systems, new and refurbished die-cutting presses as well as CNC contract manufacturing from Schwalmtal
QTM Automatisierung, Maschinen und Service GmbH
Schwalmtal-Waldniel (DE)New on Amplifa
Who we are
QTM Automatisierung, Maschinen und Service GmbH, based in Schwalmtal-Waldniel near Mönchengladbach, is a provider of automation technology, die-cutting machines and contract manufacturing. In the field of automation, the company develops and builds customer-specific handling, welding and testing systems as well as the ready-to-operate standard cells UNIPAL (cobot palletizing), UNIPICK (robot-supported picking) and UNISORT (sorting with vision technology). In its Machines business division, QTM acts as exclusive sales representative for new die-cutting presses from the Japanese manufacturer Sanwa and completely overhauls used die-cutting and embossing systems from HEIDELBERG, WPM and WUPA in-house. The contract manufacturing portfolio includes CNC milling (5-axis), CNC turning, grinding, welding (EN ISO 9606-1 certified), steel construction, painting and assembly. Customers come from the packaging industry, the automotive sector, logistics and the manufacturing industry; according to the website, 55 countries rely on QTM. 54 employees work on 5,000 m² of production space, and mechatronics technicians have been trained since 2018.
- Site
- Schwalmtal-Waldniel
- Processes
- CNC milling (5-axis), CNC turning (conventional), Grinding, Welding (MIG/MAG, TIG) steel construction and sheet metal working, Surface treatment / painting, Assembly (mechanical and electrical), Engineering / design (mechanical, electrical, PLC programming), Quality assurance / measurement (3D coordinate measuring machine)
- Materials
- Structural steels, Heat-treatable steels, Stainless steels, Aluminium, Paper, Cardboard, Corrugated board, Plastic
- Certificates
- EN ISO 9606-1 (welder qualification)
- Founded
- 1983
- Employees
- 54
- Industries
- Packaging industry, Automotive industry, Logistics, Manufacturing industry
- 01
Engineering (design, PLC programming)
- 02
CNC machining
- 03
Steel construction & welding
- 04
Painting
- 05
Assembly
- 06
Quality inspection
- 07
Commissioning & service
Materials & Processes
Structural steels
Base material for frames, machine pedestals and steel construction structures.
Heat-treatable steels
Material for robust machine components in machining.
Stainless steels
For corrosion-exposed components in contract manufacturing.
Aluminium
Lightweight components for 5-axis milling and turning.
Paper, cardboard, corrugated board
Processable materials for the Sanwa die-cutting presses, up to cardboard of 2,000 g/m² or corrugated board up to 4 mm.
Locations
Schwalmtal-Waldniel
DEHeadquarters, production, service, contract manufacturing
- Part weight / size
- up to 2,200 kg component weight
- Lot size
- Single part to series (not specified in detail)
- Materials
- Structural steels, heat-treatable steels, stainless steel, aluminium
- DMG MORI DMF 260 (5-axis, 2,600×700×700 mm)
- DMG MORI DMF 180 (5-axis)
- DMG MORI CMX 50eco (5-axis)
- DMG MORI CMX 1100V (3-axis)
- Oerlikon Boehringer DUE 560
- VDF Boehringer V-800
- Boley lathe
- Blohm K36 grinding machine
- Mora 3D coordinate measuring machine
- Washing cabin for machine cleaning
Components & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC milling (5-axis)Machining | – | 2,600 mm × 700 mm × 700 mm | 2,200 kg | – | Structural steels, Heat-treatable steels, Stainless steels, Aluminium |
| CNC turning (conventional)Machining | – | 2,000 mm × Ø 400 mm | 2,200 kg | – | Structural steels, Heat-treatable steels, Stainless steels, Aluminium |
| GrindingMachining | – | – | 250 kg | – | Structural steels, Heat-treatable steels, Stainless steels, Aluminium |
| Welding (MIG/MAG, TIG) steel construction and sheet metal workingJoining | – | – | – | – | Steel |
| Surface treatment / paintingSurface | – | – | – | – | – |
| Assembly (mechanical and electrical)Assembly | – | – | – | – | – |
| Engineering / design (mechanical, electrical, PLC programming)Engineering | – | – | – | – | – |
| Quality assurance / measurement (3D coordinate measuring machine)Testing | – | 1,790 mm × 1,200 mm × 1,500 mm | – | – | – |
| Automation: cobot palletizing/depalletizing (UNIPAL)Assembly | – | – | – | – | – |
| Automation: robot-supported picking (UNIPICK)Assembly | – | – | – | – | – |
| Automation: sorting with vision technology (UNISORT)Assembly | – | – | – | – | – |
| Welding cells (modular, with robots)Joining | – | – | – | – | – |
| Customer-specific automation solutions (handling, feeding, testing, sorting)Assembly | – | – | – | – | – |
| Sales and complete overhaul of die-cutting machines (flatbed die-cutters)Forming | – | – | – | – | Paper, Cardboard, Corrugated board |
| Die-cutting, embossing, blanking, nicking (SANWA die-cutting presses)Forming | – | 1,150 mm × 830 mm | – | – | Paper, Cardboard, Corrugated board |
| Repair & maintenance of die-cutting machinesEngineering | – | – | – | – | – |
| Spare parts (warehouse with around 300,000 spare parts)Engineering | – | – | – | – | – |
| Special accessories for die-cutting machines (quick-clamping frames, retrofits)Engineering | – | – | – | – | – |
22 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 5-axis machining center | DMG MORI DMF 260 | – | 2,600 / 700 / 700 mm | 2011 | Schwalmtal |
| 5-axis machining center | DMG MORI DMF 180 | – | 1,800 / 700 / 700 mm | 2017 | Schwalmtal |
| 5-axis machining center | DMG MORI CMX 50eco | – | 500 / 450 / 400 mm | 2022 | Schwalmtal |
| 3-axis machining center | DMG MORI CMX 1100V | – | 1,100 / 560 / 510 mm | 2021 | Schwalmtal |
| Lathe | Oerlikon Boehringer DUE 560 | – | Center height Ø 285 mm, center distance 1,000 mm | 1982 | Schwalmtal |
| Lathe | VDF Boehringer V-800 | – | Center height Ø 400 mm, center distance 2,000 mm | 1978 | Schwalmtal |
| Lathe | Boley | – | Center height Ø 140 mm, center distance 400 mm | 2004 | Schwalmtal |
| Grinding machine | Blohm K36 | – | 620 / 320 / 300 mm | 2007 | Schwalmtal |
| 3D coordinate measuring machine | Mora | – | 1,790 / 1,200 / 1,500 mm | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-820-S SOPHIA | – | 570 x 820 mm max. sheet format | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-820-SE SOPHIA | – | 570 x 820 mm max. sheet format | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-1060 SV AXIA | – | 740 x 1,060 mm max. sheet format | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-1060 SCB AXIA | – | 740 x 1,060 mm max. sheet format | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-1060-SV EXSELI | – | 740 x 1,060 mm max. sheet format | – | Schwalmtal |
| Die-cutting press (new machine) | Sanwa TRP-1060-SVB EXSELI | – | 740 x 1,060 mm max. sheet format | – | Schwalmtal |
| Pre-owned die-cutting and embossing system | HEIDELBERG Dymatrix 145 CSB | 1 | 1,060 x 1,450 mm max. sheet format | 2009 | Schwalmtal |
| Pre-owned die-cutting and embossing system | HEIDELBERG Dymatrix 106 CSB | 1 | 760 x 1,060 mm max. sheet format | 2006 | Schwalmtal |
| Pre-owned die-cutting and embossing system | WPM WPM 300 II | 1 | 740 x 1,050 mm max. sheet format | 1995 | Schwalmtal |
| Pre-owned die-cutting and embossing system | WPM 400 C Matic | 1 | 820 x 1,130 mm max. sheet format | 1999 | Schwalmtal |
| Pre-owned die-cutting and embossing system | HEIDELBERG Dymatrix 105 CS Pro | 1 | 740 x 1,050 mm max. sheet format | 2004 | Schwalmtal |
| Pre-owned platen die-cutter | Rabolini IMPERIA G | 1 | 1,250 x 1,960 mm max. sheet format | 1999 | Schwalmtal |
| Pre-owned folding carton gluing machine | Jagenberg Diana 105-2 | 1 | 900 x 1,050 mm max. format | 1991 | Schwalmtal |
Additional services
Reference customers
Quality
Quality assurance is carried out, among other things, with a Mora 3D coordinate measuring machine (measuring range 1,790 × 1,200 × 1,500 mm). The welders are certified to EN ISO 9606-1 (MIG/MAG and TIG).
| Evidence | Schwalmtal-Waldniel |
|---|---|
| EN ISO 9606-1 (welder qualification) |
History
- 1983
Foundation of Woschnik + Partner GmbH by Norbert Quenzel and Willibald Woschnik as a service company for WUPA die-cutting machines in Mönchengladbach.
- 1994
First new WPM 300 C die-cutting machine delivered to customer Snel in the Netherlands.
- 1996
Acquisition of WUPA Maschinen + Service GmbH, series production of die-cutting presses under the name WPM.
- 1998
Jagenberg acquires WPM; 120 employees at the Mönchengladbach-Güdderath site.
- 2000
DRUPA 2000: presentation of the WPM 400 C and WPM 600 C.
- 2001
Foundation of UNIROBOT Maschinen + Service GmbH in Hückelhoven-Baal; construction of automation systems for the automotive industry.
- 2002
Heidelberger Druckmaschinen acquires Jagenberg WPM; further development as the Dymatrix series.
- 2003
Foundation of QTM Service GmbH by Norbert Quenzel.
- 2009
Death of company founder Norbert Quenzel.
- 2011
Josef Hermanns takes over the management.
- 2013
Cooperation with BOBST Switzerland for the overhaul of Bobst machines in Schwalmtal.
- 2014
Cooperation with Heidelberger Druckmaschinen: spare parts production and service for Dymatrix machines.
- 2015
Jürgen Wyes takes over the management together with Werner Peters.
- 2016
DRUPA 2016: new strategy with automation solutions for the packaging industry.
- 2018
Start of training mechatronics technicians.
- 2020
QTM acquires Unirobot; 54 employees and 4 apprentices.
- 2022
Philipp Quenzel takes over the management; renaming to QTM Automatisierung, Maschinen und Service GmbH; exclusive Sanwa sales for Germany and twelve other European countries from 01.07.2022.
- 2025
Takeover of service responsibility from German Graphic Systems (GGS); GGS founder Gunter Bayer remains managing director.