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R-S-I – Fertigung

Development and production of innovative industrial controls for compressed air, water treatment and heating technology.

R-S-I Logo

R-S-I Elektrotechnik GmbH & Co. KG

SchweitenkirchenNew on Amplifa

1974Founded
approx. 50Employees
3,000 m²Production area
500–10,000Annual volumes (device assembly)
GmbH & Co. KGLegal form

About R-S-I Elektrotechnik

R-S-I Elektrotechnik GmbH & Co. KG has been active in industrial electronics since 1974 and develops and manufactures measurement, control and regulation systems for industrial applications in Schweitenkirchen (Bavaria). The product portfolio ranges from compact embedded systems to complex touchscreen controls, including the air|Touch control family for screw compressors as well as I/O and communication modules. Manufacturing includes SMD and THT assembly, wave and selective soldering, and finished device assembly; with annual volumes of around 500 to 10,000 devices, custom solutions are created from concept to production readiness. The systems acquire highly sensitive sensor signals, control drives and visualize machine states in control rooms, web browsers or IoT platforms. Fields of application include compressed air systems, water treatment and heating systems, as well as mechanical and plant engineering, medical technology, the food industry and process engineering. The approximately 50 employees manufacture on 3,000 m² of production space, and the products are used worldwide.

Site
Schweitenkirchen
Processes
SMD assembly, THT assembly, Wave soldering, Selective soldering, Device assembly, First article inspection (patented alternating-image inspection), Automatic optical inspection (AOI), Automatic X-ray inspection (AXI)
Materials
SMD assembly, THT assembly, Wave and selective soldering, First article inspection (patented alternating-image inspection)
Certificates
DIN EN ISO 9001:2015, ISO 9001
Founded
1974
Employees
50
Industries
Mechanical and plant engineering, Compressed air technology, Water treatment, Heating technology, Medical technology, Food industry
  1. 01

    Electronics development (hardware and software)

  2. 02

    UX design

  3. 03

    SMD assembly

  4. 04

    THT assembly

  5. 05

    Wave and selective soldering

  6. 06

    Device assembly

  7. 07

    Testing (first article inspection, AOI, AXI, bed-of-nails, burn-in)

  8. 08

    Training, service and remote maintenance

Manufacturing Technology and Assembly

SMD

SMD assembly

Assembly of printed circuit boards using surface-mount technology as the basis of the company's own control hardware.

THT

THT assembly

Through-hole assembly for robust assemblies in industrial applications.

WL/SL

Wave and selective soldering

Soldering processes for assembled printed circuit boards in electronics manufacturing.

PIO

First article inspection (patented alternating-image inspection)

Patented inspection process for ensuring the first production samples.

Location

Standort Schweitenkirchen

Schweitenkirchen

DE

Development and production

Lot size
Device assembly: from 500 units/year
Materials
Printed circuit boards (PCBA), electronic components
  • SMD assembly
  • THT assembly
  • Wave and selective soldering
  • AOI
  • AXI
  • Bed-of-nails test fixtures
  • Burn-in tests

Products and Assemblies

air|Touch 8 control
air|Touch 8 controlTouchscreen control · Compressed air technology
Assembled printed circuit board
Assembled printed circuit boardSMD/THT assembly · Industrial electronics
I/O module MK 200
I/O module MK 200I/O expansion · Mechanical and plant engineering
Communication module KM 200 (Profibus)
Communication module KM 200 (Profibus)Communication module · Automation
K10 control series
K10 control seriesCompact control · Compressed air technology

Inside the production

Compressed air line with air|Touch
Compressed air line with air|Touch
GSX-V6 control
GSX-V6 control
Automatic X-ray inspection (AXI)
Automatic X-ray inspection (AXI)
Manufacturing team
Manufacturing team
Employee at work
Employee at work
Production area
Production area
Company view
Company view
History: early years
History: early years
History: further milestones
History: further milestones

Industries

Mechanical and plant engineeringCompressed air technologyWater treatmentHeating technologyMedical technologyFood industryProcess engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assemblyAssembly––––Printed circuit boards (PCBA)
THT assemblyAssembly––––Printed circuit boards (PCBA)
Wave solderingJoining––––Printed circuit boards (PCBA)
Selective solderingJoining––––Printed circuit boards (PCBA)
Device assemblyAssembly–––500 – 10,000 (annual volumes)Electronic components
First article inspection (patented alternating-image inspection)Testing–––––
Automatic optical inspection (AOI)Testing–––––
Automatic X-ray inspection (AXI)Testing–––––
Automatic bed-of-nails testingTesting–––––
Burn-in testsTesting–––––
Electronics development (hardware and software)Engineering–––––

Additional services

Individual consultingProject managementOn-site training and serviceUX designSMD assemblyTHT assemblyWave and selective solderingDevice assemblyFirst article inspectionAOIAXIBed-of-nails testingBurn-in testsRemote maintenance/teleservice

Quality Assurance

Quality assurance includes first article inspection with patented alternating-image inspection, automatic optical inspection (AOI), automatic X-ray inspection (AXI), bed-of-nails testing and burn-in tests. The quality management system is certified to DIN EN ISO 9001:2015 and manufacturing is RoHS-compliant.

EvidenceSchweitenkirchen
ISO 9001

Milestones in Company History

  1. 1974

    Founded by Franz Sorg; development and production of the first electronic control for screw compressors.

  2. 1976

    Move to the first production site, 5 employees.

  3. 1984

    Move to Schweitenkirchen, 30 employees, introduction of SMD technology.

  4. 1986

    Expansion of production area to 2,200 m².

  5. 1990

    Expansion in the compressed air and water treatment market, first base-load changeover control.

  6. 1993

    Introduction of the product series K10, MK10, MK100 (until 1995).

  7. 1996

    Controls for pressure maintenance in heating systems.

  8. 1998

    Fieldbus connections to Profibus, Modbus and CAN.

  9. 1999

    First teleservice solution.

  10. 2002

    New building, expansion of production to 3,000 m².

  11. 2005

    Start of development of web services for visualization and remote maintenance.

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