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REDEX – Fertigung

Manufactures precision rolling mills for wire and narrow strip, strip processing lines and mechatronic drive systems – Made in Europe.

REDEX Logo

REDEX Group (REDEX SAS / REDEX GmbH)

Ferrières-en-Gâtinais (FR) · Senonches (FR) · Pforzheim (DE) · Duisburg (DE) · Prešov (SK) · Shanghai (CN) · Hyderabad (IN) · Cernusco sul Naviglio (IT) · Derio (ES) · Coventry (GB) · Ocean Township,New on Amplifa

1873Founded (as Bühler-Redex in Pforzheim)
2011First rolling mill for lithium foils delivered
11Locations in Europe, Asia and the USA
+30Countries with agent network
3Service and Repair Centers (Europe, America, Asia)

European Engineering Company with over 150 years of experience

The REDEX Group is a European engineering company offering mechatronic solutions in three business areas: Machine Drives (high-performance drive systems such as planetary and angle gears of the brands MEROBEL, ANDANTEX, CATEP, ROTOMISSION and CORBAC), Precision Rolling Mills (precision rolling mills for round wire, flat wire and narrow strip) and Strip Processing Technologies (strip processing lines). The product range comprises duo and quarto rolling mills, 14Hi and 18Hi multi-roll cassette rolling mills, profile rolling mills and shaping units, complemented by proprietary coil systems (unwinders/rewinders), an in-house laser strip thickness gauge (BRLMS) as well as cleaning and cutting systems. Manufacturing takes place in high-tech plants in France and Germany; R&D and engineering are carried out in Technical Centers in France, Germany and Slovakia. Materials processed include copper, aluminium, steel, precious metal alloys as well as special alloys and lithium. Customers include the automotive and battery industries, photovoltaics, aerospace, medical technology, the jewelry and watch industries, as well as universities and research institutes. A network of agents and locations in more than 30 countries covers sales, service, commissioning and training worldwide.

Site
Pforzheim
Processes
Precision cold rolling of narrow strip (strips), Cold rolling of round and flat wire (precision wire, magnet wire), Duo rolling mills (breaking-down rolls / flat rolls for wire), Quarto rolling mills (finishing rolls for fine tolerances and surfaces), 14Hi & 18Hi multi-roll rolling mills (tightest tolerances, perfect surfaces), Profile rolling and shaping units (SU) – square and rectangular profiles, Cold rolling of reinforcement wire with positive ribbing or opposite-facing indentations, Wire reduction with single-stand rolling mill (WRM) for research & development
Materials
Copper, Aluminium, Steel, Precious metal alloys, Special alloys, Lithium, High-strength aluminium alloys (aerospace), Copper strips (solar industry)
Certificates
In-house metrology (BRLMS), Service centers & training
Founded
1873
Industries
Automotive, Aerospace engineering, E-mobility / battery industry, Civil and structural engineering, Energy technology / Renewable energies (photovoltaics), Nuclear technology
  1. 01

    Engineering & design (R&D, Technical Center)

  2. 02

    Production in high-tech plants in France and Germany

  3. 03

    In-house automation and software development

  4. 04

    On-site installation & assembly

  5. 05

    Commissioning worldwide

  6. 06

    Maintenance, inspection & repair

  7. 07

    Spare and wear parts, retrofit & training

Materials & Rolling Technologies

FRM

Duo and Quarto Rolling Mills

Cold rolling mills for wire and narrow strip; quarto design for fine tolerances and surfaces.

14/18Hi

14Hi and 18Hi Multi-Roll Cassette Rolling Mills

Multi-roll systems for the tightest tolerances and best surfaces, contact only via the two work rolls.

SU

Profile Rolling Mills & Shaping Units

Forming of steel and copper wire into precision wires with square and rectangular profiles.

RMW

Strip Rolling Mills (Narrow Strip Lines)

Complete lines with unwinders/rewinders, dancers, deflector rollers, annealing and brushing machines, cleaning and metrology.

Cu

Copper & Copper Alloys

Core material e.g. for tin-plated PV strips, busbars and magnet wire; systems up to 1200 m/min strip speed.

Al

Aluminium & High-Strength Aluminium Alloys

Processing e.g. for aerospace applications with WRM and FRM systems.

St

Steel

Rolling of round and flat wire, reinforcement wire with ribbing as well as strips for automotive.

Edelmetalle

Precious Metal Alloys

Precision rolling for coin blanks, jewelry and watch products with the tightest tolerances.

Sonderleg.

Special Alloys, Lithium & Titanium

Rolling of Li and lead foils for batteries as well as special materials such as Nitinol and titanium for medical technology.

MD

Planetary and Angle Gears (Machine Drives)

Mechatronic drive components of the brands MEROBEL, ANDANTEX, CATEP, ROTOMISSION and CORBAC.

Systems & Products

Duo Rolling Mill FFW
Duo Rolling Mill FFWCold rolling · Wire/Strip
Strip Rolling Mill FRM
Strip Rolling Mill FRMPrecision rolling · Narrow strip
Wire Rolling Mill RM
Wire Rolling Mill RMCold rolling · Round wire
Single-Stand Rolling Mill WRM
Single-Stand Rolling Mill WRMWire reduction · R&D
Narrow Strip Line RMW
Narrow Strip Line RMWStrip processing · PV/Electrical engineering
Rolling Mill PLF
Rolling Mill PLFLithium foil rolling · Battery industry
Machine Drives – Planetary Gear
Machine Drives – Planetary GearMechatronics · Mechanical engineering
Gear Solutions (MD Series)
Gear Solutions (MD Series)Drive technology · Industrial applications

Inside the production

Production High-Tech Plant
Production High-Tech Plant
On-site Installation & Assembly
On-site Installation & Assembly
Maintenance & Repair at the Service Center
Maintenance & Repair at the Service Center
Global Presence of the REDEX Group
Global Presence of the REDEX Group

Industries

AutomotiveAerospace engineeringE-mobility / battery industryCivil and structural engineeringEnergy technology / Renewable energies (photovoltaics)Nuclear technologyMedical technologyConsumer goods industryPrecious metals & coinsJewelry and watch industryElectrical engineering and electronicsResearch & Development, universities, institutes

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Precision cold rolling of narrow strip (strips)Forming––––Copper, Aluminium, Precious metal alloys, Steel, Special alloys, Lithium
Cold rolling of round and flat wire (precision wire, magnet wire)Forming––––Copper, Steel, Copper alloys
Duo rolling mills (breaking-down rolls / flat rolls for wire)Forming––––Steel, Copper
Quarto rolling mills (finishing rolls for fine tolerances and surfaces)Forming––––Steel, Copper, Precious metal alloys
14Hi & 18Hi multi-roll rolling mills (tightest tolerances, perfect surfaces)Forming––––Steel, Copper, Precious metal alloys
Profile rolling and shaping units (SU) – square and rectangular profilesForming––––Steel, Copper, various alloys
Cold rolling of reinforcement wire with positive ribbing or opposite-facing indentationsForming––––Steel
Wire reduction with single-stand rolling mill (WRM) for research & developmentForming––––Special alloys, Lithium
Strip technologies (FRM) for material developmentForming––––Special alloys, Lithium
Complete strip lines including extrusion and bonding (e-mobility)Forming––––Copper, Aluminium
On-site installation and commissioning (incl. blueing test, lubrication system)Assembly–––––
Maintenance and repair of gears and drive units (oil, bearing and seal replacement)Engineering–––––
Engineering, R&D and design (mechatronics, rolling mill design)Engineering–––––
Sizing/dimensioning and design recommendations for drive systemsEngineering–––––

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Duo rolling mill (cold rolling mill for wire/strip)REDEX Group FFW, FRM, PLF, RM, RMW, WRM (with duo stands)–––France/Germany (production sites)
Quarto rolling millREDEX Group FRM series––––
14Hi multi-roll cassette rolling millREDEX Group FRM––––
18Hi multi-roll cassette rolling millREDEX Group FRM––––
Profile rolling mill / shaping unit (SU)REDEX Group––––
Strip rolling mill (narrow strip) with unwinding and rewinding devices, dancers, deflector rollers,REDEX Group RMW systems––––
Laboratory rolling mill (e-mobility)REDEX Group––––
Planetary gears / mechatronic drive components (Machine Drives)REDEX – MEROBEL, ANDANTEX, CATEP, ROTOMISSION, CORBAC–––Production sites France and Germany
Angle gearANDANTEX––––

Additional services

Machine Drives (drive technology)Precision rolling millsStrip Processing TechnologiesEngineering/R&D (technical centers France, Germany, Slovakia)Production in high-tech plants in France and GermanyOn-site installation & assemblyCommissioning worldwideMaintenance & inspectionMaintenance & Repair (3 service/repair centers Europe, America, Asia)Spare and wear partsConversion & upgrading (retrofit)Consulting & expertiseTrainingIn-house automation and software developmentIn-house metrology (strip thickness measurement BRLMS)Unwinding and rewinding systems (coil systems)

Reference customers

Market leaders in the USA, Asia and Europe (PV copper strip systems)renowned universities and research institutes worldwide

Quality & Service

The REDEX Group works with its own quality awareness and systematic further training of skilled staff; in-house metrology (laser strip thickness gauge BRLMS) enables µm-accurate thickness measurement of the rolled material. Service centers in Europe, America and Asia ensure maintenance, repair and commissioning throughout the entire life cycle of the systems.

EvidenceFerrières-en-Gâtinais
In-house metrology (BRLMS)
Service centers & training

History

  1. 1873

    Founding of Bühler-Redex in Pforzheim; jewelry chain and watch bracelet rolling as core business

  2. 2011

    Delivery of the first rolling mill for lithium foils (e-mobility/batteries)

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