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HEIDENAU – Fertigung

Specialist in cross-ply tyres for two-wheelers, vintage and classic cars and industry – developed, manufactured and tested in Heidenau.

HE

Reifenwerk Heidenau GmbH & Co. Produktions KG für Gummi und Kunststoffartikel

Heidenau (Hauptstraße 44)New on Amplifa

1946Founded
almost 200Employees
1Site in Germany
over 550Articles in the range
over 60Export countries worldwide

Tyre manufacturer from Heidenau near Dresden

Reifenwerk Heidenau was founded in 1946 as VEB Heidenauer Gummiwerke and has been producing tyres at its Heidenau site near Dresden for over 75 years. Its core competence lies in the manufacture of cross-ply tyres for motorcycles, scooters, mopeds as well as classic and youngtimer vehicles through to industrial applications; the range comprises more than 550 articles including natural rubber inner tubes and accessories such as rim and flap tapes, valves and rim sealing rings. The entire value chain – from in-house material research and the development of proprietary rubber compounds, through construction and design, to vulcanisation, final inspection and sales – takes place at the German site. In production, the tyres pass through more than 120 work steps with a high degree of craftsmanship, including in-house test rigs and test rides. Almost 200 employees supply B2B distributors and specialist retailers in over 60 countries worldwide from Heidenau.

Site
Heidenau
Processes
Manufacture of cross-ply tyres for motorcycles, scooters, mopeds, classic & youngtimer vehicles, Compounds for tread strip production, Bead wire production, Assembly (bringing together the raw materials into tyre blanks), Vulcanisation of tyre blanks, Production of rubber moulded articles and rubber roller coverings (historic origin), Production of inner tubes, Production of accessories (rim and flap tapes, valves, rim sealing rings)
Materials
Rubber / rubber compounds (proprietary rubber compounds), Natural rubber (inner tubes), Aramid (K34 Arrow material combination), Cord fabric, Bead wire (bead wire cores), Proprietary rubber compounds (rubber), Natural rubber
Certificates
ISO 9001, ISO 50001 (energy management, DIN EN ISO 50001), ISO 50001
Founded
1946
Employees
almost 200
Industries
Two-wheeler industry (motorcycles, scooters, mopeds), Classic and youngtimer tyres (cars and two-wheelers), Industry (electric carts, forklifts, lawn tractors), Agriculture, Motorsport (historic motorsport, racing tyres), Aftermarket / specialist retail
  1. 01

    Research & development (material research, construction, design, prototypes)

  2. 02

    Production of proprietary rubber compounds (tread strips)

  3. 03

    Bead wire production

  4. 04

    Tyre blank assembly (cord fabric, bead wire cores)

  5. 05

    Vulcanisation in the tyre mould

  6. 06

    Manual final inspection and marking

  7. 07

    Sales and shipping (maximum 3 working days from receipt of order)

Materials and processes

GUMMI

Proprietary rubber compounds (rubber)

In-house developed rubber compounds form the basis of the tread strips and are tailored to the respective vehicle class and application.

NR

Natural rubber

All HEIDENAU inner tubes are made of natural rubber, which withstands mechanical stress better than synthetic materials.

ARAMID

Aramid (K34 Arrow material combination)

Used in the cruiser tyre K34 Arrow, enabling light steering response, driving stability and a high load index.

KORD

Cord fabric

A basic element of tyre construction, processed in the assembly stage together with the other semi-finished products into tyre blanks.

STAHL-DRAHT

Bead wire (bead wire cores)

In-house produced bead wires that are incorporated into the tyre construction as stabilising cores.

Production and innovation site

Standort Heidenau

Heidenau

DE

Production and innovation site with administration, sales and quality assurance

Materials
Rubber/rubber compounds, natural rubber, aramid, cord fabric, bead wire
  • In-house tyre test rigs
  • Tyre moulds (vulcanisation systems)
  • In-house metal shop, plant maintenance and electrical workshop

Product areas

Racing tyre K44 CRM Racing
Racing tyre K44 CRM RacingCross-ply tyre · Motorsport
Natural rubber inner tubes
Natural rubber inner tubesNatural rubber · Two-wheelers, classic cars, industry and agriculture

Inside the production

Reifenwerk Heidenau – production site
Reifenwerk Heidenau – production site
Reifenwerk Heidenau
Reifenwerk Heidenau
HEIDENAU tyres in on-road operation
HEIDENAU tyres in on-road operation
B2B ordering platform for dealers
B2B ordering platform for dealers

Industries

Two-wheeler industry (motorcycles, scooters, mopeds)Classic and youngtimer tyres (cars and two-wheelers)Industry (electric carts, forklifts, lawn tractors)AgricultureMotorsport (historic motorsport, racing tyres)Aftermarket / specialist retail

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of cross-ply tyres for motorcycles, scooters, mopeds, classic & youngtimer vehiclesRubber/ elastomer processing––––Rubber, Rubber compounds, Aramid, Cord fabric, Bead wire
Compounds for tread strip productionRubber/ elastomer processing––––Rubber, Proprietary rubber compounds
Bead wire productionRubber/ elastomer processing––––Steel wire
Assembly (bringing together the raw materials into tyre blanks)Rubber/ elastomer processing––––Rubber, Cord fabric, Bead wire cores
Vulcanisation of tyre blanksRubber/ elastomer processing––––Rubber, Tyre blanks
Production of rubber moulded articles and rubber roller coverings (historic origin)Rubber/ elastomer processing––––Rubber
Production of inner tubesRubber/ elastomer processing––––Natural rubber
Production of accessories (rim and flap tapes, valves, rim sealing rings)Rubber/ elastomer processing––––Rubber
Research & development (construction, design, material research, prototype development,Engineering–––––
Quality assurance: tyre tests, test rides, in-house test rigs, manual final inspectionTesting–––––
Metal shop, plant maintenance and electrical workshop (technical modifications on site)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test rig (in-house tyre test rigs)––––Heidenau
Tyre mould (vulcanisation system)––––Heidenau

Additional services

Technical consultingManufacturer certificates / tyre approvals (tyre conversions)Research & development (material research, proprietary rubber compounds, prototypes)In-house construction and design developmentProduct testing / in-house test rigs / test ridesQuality assurance including manual final inspectionB2B sales and shipping (maximum 3 working days from receipt of order)Shop and B2B ordering platform for dealersDrop-shipping within GermanyComplaint handling via specialist retail

Reference customers

Triumph (tyre approval Scrambler 400x)SW-MOTECH (event partner)Touratech (event context)Wunderlich (event partner)SIP Scootershop (event context)F.E.A.R. (official partner)

Quality and certification

Comprehensive tyre tests, test rides by employees and in-house test rigs ensure product quality before the tyres leave the plant after intensive manual final inspection. Corporate policy has been aligned with ISO 9001 since 1996; an energy management system in accordance with DIN EN ISO 50001 monitors and optimises all energy-relevant processes.

EvidenceHeidenau
ISO 9001
ISO 50001

Company history

  1. 1946

    Founded as VEB Heidenauer Gummiwerke; production of rubber moulded articles and rubber roller coverings

  2. 1948

    First car tyres

  3. 1957

    Documented factory premises

  4. 1969

    Merger of the tyre plant with other operations into the Pneumant tyre combine

  5. 1989

    Fall of the Berlin Wall – difficult times for the company

  6. 1993

    Production modernisation

  7. 1994

    Restart following acquisition by Gummi-Hansen; continued under the HEIDENAU brand

  8. 1996

    Corporate policy aligned with ISO 9001 ever since

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