Manufacturer of foundry technology: core shooting machines, molding systems, mixers and coating equipment from Pegau near Leipzig
Reißaus & Baumberg Maschinenbau GmbH
Pegau OT WerbenNew on Amplifa
Your Partner for Foundry Technology
Reißaus & Baumberg Maschinenbau GmbH develops, designs and produces user-specific solutions for mold and core technology in foundries. The product range includes core shooting machines for Cold-Box, CO², SO², Warmbox, Hot-Box, Croning and inorganic processes with core weights from 3.5 to 200 kg, fully automatic core production systems with robots, impulse and jolt-squeeze molding machines for greensand, continuous mixers for the No-Bake process based on furan, phenol, polyurethane or water glass, as well as core sand preparation systems with capacities up to 10,000 kg/h. In addition, the company supplies dipping and flooding tanks for coating, transport systems, amine supply, steel construction, and carries out system installation, maintenance and overhaul. The complete solutions are planned and manufactured on a project basis and assembled at the customer's site; references exist in foundries with different production portfolios. At the Pegau OT Werben site near Leipzig, 50 employees work in project engineering, design, production, marketing and sales. The company was founded in 1996 by Dipl.-Ing. Günter Reißaus on the basis of many years of experience in the development and production of foundry machines (GISAG) and supplies markets both domestically and abroad.
- Site
- Pegau OT Werben
- Processes
- Core production (core shooting) for Cold-Box, CO², SO², Warmbox, Hot-Box, Croning and inorganic, Core sand preparation (organic or inorganic core sand mixtures, ready to shoot), Greensand molding technology – impulse molding machines (compaction by means of air impulse and/or, Greensand molding technology – jolt-squeeze molding machines, Molding material preparation with high-performance swirl mixers (clay/bentonite-bonded molding, Molding material preparation – continuous molding material preparation in the No-Bake process, Coating of casting cores/molds (dipping and flooding with water-soluble or alcohol-based, Production of mold and casting masks (KXHBR 3–50, heat-curing binder systems)
- Materials
- Quartz sand (resin-coated, Croning sand), Furan resin (molding material), Phenol resin (molding material), Polyurethane (molding material), Water glass (inorganic molding material), Bentonite/clay-bonded molding sand (greensand), Steel, Stainless steel (dipping tanks)
- Certificates
- DIN EN ISO 9001:2000
- Founded
- 1996
- Employees
- 50
- Industries
- Foundry industry, Mold and core technology
- 01
Project engineering and design
- 02
Steel construction
- 03
Machine production (core shooting machines, molding machines, mixers)
- 04
System installation and assembly
- 05
Maintenance and service
Materials and Processes
Cold-Box Process
Core shooting machines for the automated production of sand cores with subsequent gassing, especially for large production volumes.
Hot-Box / Croning
Heat-curing binder systems at core box temperatures of 160–300 °C for the production of mold and casting masks.
Cold-Resin Process
Continuous preparation of molding materials based on furan, phenol or polyurethane in continuous mixers.
Greensand Molding Technology
Impulse and jolt-squeeze molding machines with compaction by means of air impulse and/or pressing for clay/bentonite-bonded molding materials.
Inorganic Molding Materials
Water glass-based molding materials for cold-resin continuous mixers as well as inorganically bonded core sand mixtures.
Steel
Used in steel construction for project-specific steel platforms and system components.
Stainless Steel
Double-walled dipping tanks of the core dipping machines with level probe and integrated overflow channel.
Chilled Cast Iron
Mixing blade attachments of the continuous mixers as wear protection with a long service life.
Location
Pegau OT Werben
DEHeadquarters with project engineering, design and production
- Materials
- Steel, stainless steel, chilled cast iron
- Core shooting machines KSA 3–7 AFT to KSA 40S–150S
- Core shooting machines with robot
- Core mask molding machine KXHBR 3–50
- Molding machine KMAG 40–80
- Jolt-squeeze molding machines FRPA 10–40/3-2 (Foromat)
- Impulse molding machines FTC
- High-performance swirl mixers (6–80 t/h)
- Continuous mixers CM 3–8 and CM 15–60
- Vertical rapid mixers and paddle mixers
- Core dipping machines KTM
- Flooding systems FA
- Core turning beams KWT
Products and Assemblies
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Core production (core shooting) for Cold-Box, CO², SO², Warmbox, Hot-Box, Croning and inorganicCasting | – | – | 3.5 kg – 200 kg | – | Quartz sand (resin-coated, Croning sand), organically bonded core sand mixtures, inorganically bonded core sand mixtures |
| Core sand preparation (organic or inorganic core sand mixtures, ready to shoot)Casting | – | – | – | up to 10,000 kg/h | organically bonded core sand mixtures, inorganically bonded core sand mixtures |
| Greensand molding technology – impulse molding machines (compaction by means of air impulse and/orCasting | – | – | – | – | clay/bentonite-bonded molding materials (greensand) |
| Greensand molding technology – jolt-squeeze molding machinesCasting | – | 1,200 mm × 900 mm | – | – | clay/bentonite-bonded molding materials (greensand) |
| Molding material preparation with high-performance swirl mixers (clay/bentonite-bonded moldingCasting | – | – | – | 6–80 t/h | clay/bentonite-bonded molding materials |
| Molding material preparation – continuous molding material preparation in the No-Bake processCasting | – | – | – | 3–60 t/h | furan-based molding materials, phenol-based molding materials, polyurethane-based molding materials, inorganic water glass-based molding materials |
| Coating of casting cores/molds (dipping and flooding with water-soluble or alcohol-basedSurface | – | – | – | – | water-soluble coating, alcohol-based coating |
| Production of mold and casting masks (KXHBR 3–50, heat-curing binder systems)Casting | – | – | – | – | heat-curing binder systems (160°–300° C |
| Production of hollow cores and mold masks in the Croning process (KMAG 40–80)Casting | precise dimensional tolerance | – | – | – | resin-coated quartz sand (Croning sand) |
| Fully automatic core production with robot (core shooting, robot extraction, deburring, coating,Casting | – | – | – | large casting core volumes | sand |
| Steel construction (project-specific steel platforms)Engineering | – | – | – | – | steel |
| Project engineering, design and production of foundry equipment; maintenance and overhaulEngineering | – | – | – | – | – |
23 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Core shooting machine KSA 3–7 AFT | Reißaus & Baumberg KSA 3–7 AFT | – | vertically split core boxes, core weight 3.5–11 kg | – | Werben near Leipzig |
| Core shooting machine KSA 10–15 AFT | Reißaus & Baumberg KSA 10–15 AFT | – | vertically split core boxes, core weight 15–22 kg | – | Werben near Leipzig |
| Core shooting machine KSA 20–30 | Reißaus & Baumberg KSA 20–30 | – | shooting volume 20, 25 or 30 liters | – | Werben near Leipzig |
| Core shooting machine KSA 40–60 | Reißaus & Baumberg KSA 40–60 | – | shooting volume 40, 50, 60 or 70 liters | – | Werben near Leipzig |
| Core shooting machine KSA 70–100 | Reißaus & Baumberg KSA 70–100 | – | shooting volume 70, 80, 90 or 100 liters | – | Werben near Leipzig |
| Core shooting machine KSA 40S–150S | Reißaus & Baumberg KSA 40S–150S | – | shooting volume 40–150 liters; machine table up to 2,500 kg total mass | – | Werben near Leipzig |
| Core shooting machine KSA 3C–10C | Reißaus & Baumberg KSA 3C–10C | – | Cold-Box process, automatic core extraction | – | Werben near Leipzig |
| Core shooting machine with robot | Reißaus & Baumberg | – | core shooting, robot extraction, deburring, coating in dipping tanks, discharge belt | – | Werben near Leipzig |
| Core mask molding machine (Hot-Box/Croning) | Reißaus & Baumberg KXHBR 3–50 | – | horizontal core box split, core volume 32 dm³, core box temperature 160°–300° C | – | Werben near Leipzig |
| Molding machine for Croning sand (hollow cores/mold masks) | Reißaus & Baumberg KMAG 40–80 | – | maximum sand volume 60 dm³ | – | Werben near Leipzig |
| Jolt-squeeze molding machine FRPA (Foromat 10/20/30/40) | Reißaus & Baumberg FRPA 10-2, 20-2, 30-2, 40-2, 40/3-2 | – | flask 500x400 mm to 1,000x800 mm; pressing force static 40–160 kN, dynamic 80–250 kN | – | Werben near Leipzig |
| Impulse molding machine FTC | Reißaus & Baumberg FTC | – | air impulse with hydraulic post-pressing | – | Werben near Leipzig |
| Retomat molding machine | Reißaus & Baumberg Retomat | – | – | – | Werben near Leipzig |
| High-performance swirl mixer (molding material preparation, discontinuous) | Reißaus & Baumberg | – | capacity 6–80 t/h | – | Werben near Leipzig |
| Stationary continuous mixer (No-Bake) | Reißaus & Baumberg CM 3–8 | – | capacity 3–8 t/h, single- or double-joint design | – | Werben near Leipzig |
| Stationary continuous mixer (No-Bake) | Reißaus & Baumberg CM 15–60 | – | capacity 15–60 t/h, maximum outreach 9,000 mm | – | Werben near Leipzig |
| Vertical rapid mixer (core sand preparation) | Reißaus & Baumberg | – | up to 10,000 kg/h | – | Werben near Leipzig |
| Paddle mixer (core sand preparation) | Reißaus & Baumberg | – | up to 10,000 kg/h | – | Werben near Leipzig |
| Core dipping machine | Reißaus & Baumberg KTM | – | dipping of sand cores in water-soluble/alcohol-based coating, double-walled tank made of | – | Werben near Leipzig |
| Flooding system | Reißaus & Baumberg FA | – | manual flooding of flask halves/cores | – | Werben near Leipzig |
| Core turning beam | Reißaus & Baumberg KWT | – | locking, clamping and rotating of foundry cores/mold lumps on the hoist | – | Werben near Leipzig |
| Fully automatic flask-bound molding system | Reißaus & Baumberg | – | – | – | Werben near Leipzig |
| Vibration/Vibrating table | Reißaus & Baumberg | – | – | – | Werben near Leipzig |
Additional services
Quality Management
The system and machine portfolio is certified to DIN EN ISO 9001:2000. Machine control is via programmable logic controllers (PLC) with operating data acquisition; the flow rate of the binder systems is monitored at the dosing valves.
| Evidence | Pegau OT Werben |
|---|---|
| DIN EN ISO 9001:2000 |
History
- 1996
Founding of Reißaus & Baumberg Maschinenbau GmbH by Dipl.-Ing. Günter Reißaus and his partner at the time, on the basis of many years of experience in the development and production of foundry machines (GISAG).