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Digital contract manufacturer for industrial components: 3D printing, CNC, casting, injection molding and forging from a global partner network

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Replique GmbH

Mannheim (headquarters)New on Amplifa

2020Idea born in the BASF incubator (Chemovator)
2023Founded as Replique GmbH (HRB 746363, Mannheim Local Court)
250+Qualified production partners worldwide
50+Countries of delivery
10,000+Units in small and large series production

About Replique

Replique is a digital contract manufacturer for industrial components headquartered in Mannheim. Via its own platform and a worldwide network of qualified production partners (over 250 partners in 50+ countries), the company offers technology-neutral manufacturing: 3D printing (FDM, SLA, SLS, SLM/DMLS, MJF, Binder Jetting), casting (sand casting, investment casting, die casting, permanent mold casting, centrifugal casting), CNC machining, forging and injection molding. The offering is complemented by engineering services such as design, reverse engineering, DfAM optimization, FEM simulation and feasibility studies as well as a Material Hub with over 400 materials. The material range includes plastics (PA12, PA11, TPU, ABS, PC), resins, metals (AlSi10Mg, stainless steel 316L/17-4PH, titanium Ti64, Inconel 625), cast iron (GG, GGG), aluminum, copper and bronze alloys as well as ceramics and fiber composites. Replique delivers everything from prototypes to small and large series of up to 10,000+ pieces through to spare parts and digital warehousing. Customers come from the rail industry, pharmaceuticals and medical technology, mechanical and plant engineering, aerospace, motorsport and consumer goods, including Alstom, MAN, Miele and Roche.

Site
Mannheim
Processes
3D printing (FDM, SLA, SLS, SLM/DMLS, MJF, Binder Jetting), Casting – sand casting, Casting – investment casting, Casting – die casting, Casting – permanent mold casting, Casting – centrifugal casting, CNC machining (milling), CNC machining (turning)
Materials
PA12, PA11, TPU, PP, ABS, PC, PETG, AlSi10Mg
Certificates
ISO 9001, ISO 27001, ISO/IEC 27001:2022
Founded
2023
Industries
Rail industry, Pharmaceuticals & medical technology, Mechanical and plant engineering, Aerospace, Motorsport, Consumer goods
  1. 01

    Inquiry & technical review

  2. 02

    Technology and material selection

  3. 03

    Engineering (CAD, DfAM, FEM)

  4. 04

    First samples & qualification (EMPB)

  5. 05

    Series production in the partner network

  6. 06

    Quality assurance & post-processing

  7. 07

    Delivery / digital warehousing

Locations

Mannheim

DE

Headquarters, platform & engineering

Materials
All materials and processes via partner network
  • Digital manufacturing platform
  • Material Hub (400+ materials)
  • RSure quality tracking

Industries

Rail industryPharmaceuticals & medical technologyMechanical and plant engineeringAerospaceMotorsportConsumer goodsDental technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
3D printing (FDM, SLA, SLS, SLM/DMLS, MJF, Binder Jetting)Additive–––Small and large series up to 10,000+–
Casting – sand castingCastinglow dimensional accuracy–––Cast iron (GG, GGG), Steel, Stainless steel alloys, Aluminum alloys, Copper alloys
Casting – investment castingCastinghigh dimensional accuracy–––Cast iron (GG, GGG), Steel, Stainless steel alloys, Aluminum alloys, Copper alloys
Casting – die castingCastingvery high dimensional accuracy–––Aluminum alloys, Non-ferrous alloys
Casting – permanent mold castingCastingmedium dimensional accuracy–––Cast iron (GG, GGG), Steel, Aluminum alloys, Copper alloys
Casting – centrifugal castingCastingvery dimensionally accurate–––Cast iron (GG, GGG), Steel, Copper alloys
CNC machining (milling)Machining±0.02–0.05 mm (best ±0.005 mm) · Ra 0.8–3.2 µm–––Steel, Stainless steel, Aluminum
CNC machining (turning)Machining±0.01–0.05 mm (best ±0.003 mm) · Ra 0.4–1.6 µm–––Steel, Stainless steel, Aluminum
CNC machining (wire EDM)Machining±0.002–0.005 mm (best ±0.001 mm) · Ra 0.1–0.4 µm––––
ForgingForming–––––
Injection moldingPlastics–––––
Reverse engineeringEngineering–––––
Feasibility studies (PoC)Engineering–––––
Design optimization / DfAMEngineering–––––
Design & CADEngineering–––––
Technology consultingEngineering–––––
Calculation & simulation (FEM)Engineering–––––
Surface–––––

Additional services

Design & CADReverse engineeringFeasibility studies (PoC)Design optimization / DfAMTechnology consultingCalculation & simulation (FEM)3D printing (FDM, SLA, SLS, SLM/DMLS, MJF, Binder Jetting)Casting (sand casting, investment casting, die casting, permanent mold casting, centrifugal casting)CNC machiningForgingInjection moldingSurface treatment & post-processingDigital warehousingQuality tracking (RSure)Material Hub / material databaseERP/webshop integration

Reference customers

AlstomMANMieleRocheSiena Garden (H. Gautzsch Group)Zermec Pharma AGRehaMedPower

Quality & Certification

Replique is ISO 9001 certified; first article inspections, material certificates and test reports are standard. Partners go through a structured qualification process with test production and regular quality control and hold industry-specific approvals (e.g. EN 45545-2, FDA).

EvidenceMannheim
ISO 9001
ISO/IEC 27001:2022

History

  1. 2020

    Idea born in the BASF incubator (Chemovator); started in the BASF Venture Builder

  2. 2021

    Integration of the platform into customer systems with pilot customers such as Miele

  3. 2022

    Global production network with over 100 qualified partners on all six continents; material partner network (LEHVOSS, Evonik, Forward AM, igus); RSure quality tracking presented at Formnext; Nikolas Dinges becomes CTO

  4. 2023

    Founding/spin-off as Replique GmbH; material database launch at Formnext; over 1,000 3D-printed foot caps with Siena Garden

  5. 2024

    Expansion of the offering to CNC, injection molding, casting and forging; public launch of the Material Hub (400+ materials); ISO 9001 certification; Formnext with 250+ production partners

  6. 2025

    ISO/IEC 27001:2022 certification by TÜV SÜD

  7. 2026

    Expansion of the global manufacturing partnership with Alstom (350+ suppliers in the network)

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