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Manufacturer of PET preforms, PET bottles and food-grade r-PET with bottle-to-bottle recycling

RE

Resilux NV

Wetteren (BE) · Bilten (CH) · Germany · Greece · Spain · Hungary · Romania · Serbia · Russia · Ukraine · USANew on Amplifa

1994Founded (Resilux NV, Wetteren)
1993Start of PET processing into r-PET flakes by Poly
2021Doubling of bottle-to-bottle recycling capacity

About Resilux

Resilux NV is a manufacturer of PET preforms and PET bottles headquartered in Wetteren, Belgium, and has stood for PET packaging solutions since its founding. The core business comprises injection molding of preforms and stretch blow molding of bottles for beverages (CSD, water, juices, tea, dairy products, alcoholic beverages), food (sauces, edible oils, bread spreads, pasty products) and non-food applications (personal care, detergents). Products are developed according to customers' precise weight and composition specifications, including barrier solutions such as oxygen, CO2, UV and light barriers as well as hot filling and refilling. Through its Poly Recycling division, the company has been processing PET beverage packaging into high-quality r-PET flakes and granules (PolyPET) for preforms, bottles, fibers and films since 1993. At the Swiss site in Bilten, the group's recycling competence center, food-grade r-PET is produced in a bottle-to-bottle process using the VACUNITE system based on Erema technology. The Resilux Group operates production and sales sites in Europe, the USA and Ukraine.

Site
Wetteren
Processes
PET preform production, PET bottle production (stretch blow molding), Bottle-to-bottle recycling (VACUNITE® system), r-PET recycling into flakes and granules (sorting, drying 130-180 °C, extrusion,, Barriers & special solutions (oxygen, CO2, CO2+O2, UV and light barriers, hot filling,, Custom product development according to weight and composition specifications, PET bottle production, Bottle-to-bottle recycling (r-PET flakes and granules)
Materials
PET (polyethylene terephthalate), Recycled PET (r-PET, PolyPET), Recycled PET (PolyPET), Barriers & Special Solutions
Industries
Beverage industry, Food industry, Dairy processing, Non-food (personal care, detergents), Packaging industry, Beverages (CSD, water, juices, tea, sports and ready-to-drink beverages, dairy
  1. 01

    Collection and sorting of post-consumer PET

  2. 02

    Recycling into r-PET flakes and granules (Poly Recycling, VACUNITE)

  3. 03

    Customized product development according to weight and composition

  4. 04

    Injection molding of PET preforms

  5. 05

    Stretch blow molding of PET bottles

  6. 06

    Barriers and special solutions (O2, CO2, UV/light, hot filling, refilling)

Materials and Processes

PET

PET (polyethylene terephthalate)

Versatile, highly recyclable plastic for preforms and bottles in beverage, food and non-food applications.

r-PET

Recycled PET (PolyPET)

Flakes and granules made from post-consumer PET in food grade, available with customizable color, clarity, viscosity and bulk density.

BARRIERE

Barriers & Special Solutions

Oxygen, CO2, CO2+O2, UV and light barriers as well as solutions for hot filling and refilling to extend shelf life.

Industries

Beverage industryFood industryDairy processingNon-food (personal care, detergents)Packaging industryBeverages (CSD, water, juices, tea, sports and ready-to-drink beverages, dairyFood (sauces, edible oils, bread spreads, pasty products)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
PET preform productionPlastics––––PET, r-PET
PET bottle production (stretch blow molding)Plastics––––PET, r-PET
Bottle-to-bottle recycling (VACUNITE® system)Plastics––––PET, r-PET
r-PET recycling into flakes and granules (sorting, drying 130-180 °C, extrusion,Plastics––––PET
Barriers & special solutions (oxygen, CO2, CO2+O2, UV and light barriers, hot filling,Plastics––––PET
Custom product development according to weight and composition specificationsEngineering––––PET

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bottle-to-bottle recycling system VACUNITE®Erema VACUNITE®–––Bilten, Switzerland

Additional services

PET preform productionPET bottle productionBottle-to-bottle recycling (r-PET flakes and granules)Barriers & special solutions (oxygen, CO2, UV/light barriers, hot filling, refilling)Customized product development according to weight and composition specificationsCustom r-PET production (color, clarity, viscosity, bulk density)

Reference customers

Gerolsteiner (commissioning of the Gerolsteiner bottle line)Inex (UHT milk, Rebirth series)

Company History

  1. 1993

    Start of PET processing into r-PET flakes by Poly Recycling

  2. 1994

    Foundation of Resilux NV in Wetteren (Belgium)

  3. 1994–2000

    Listing on Euronext Brussels; company foundations in Spain, Russia, Greece, Hungary and the USA; acquisition of Altoplast-Claropac and Femit Plastic AG (Switzerland); centralization of Swiss activities in a new factory in Bilten

  4. 2001–2010

    Foundation of Resilux Ukraine; start of blow molding activities at Iberica

  5. 2011–2016

    Acquisition of Poly Recycling; commissioning of the Gerolsteiner bottle line; foundation of Resilux Romania; acquisition of Borverk Serbia

  6. 2017–2019

    Repositioning of Resilux; expansion of Poly Recycling capacity by 50% with r-PET; further expansion of Resilux Romania

  7. 2021

    Doubling of bottle-to-bottle recycling capacity with the VACUNITE® system based on Erema technology in Bilten

  8. Acquisition of a 70% stake in the Greentech recycling activities in Serbia and Macedonia; 'Industrial Enterprise of the Year' award for Resilux Central Europe Packaging Kft.

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