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Rheinfelden Carbon – Fertigung

Manufacturer of electrode and specialty carbon masses (Söderberg pastes) for the electrometallurgical industry.

Rheinfelden Carbon Logo

Rheinfelden Carbon Products GmbH

Rheinfelden (Baden)New on Amplifa

1898Origin of the plant foundation in Rheinfelden
ca. 50Employees
ca. 50,000 t/yearCarbon products
2Continuous production lines

About Rheinfelden Carbon

Rheinfelden Carbon Products GmbH develops and produces electrode pastes and specialty carbon masses for the electrometallurgical industry, including Söderberg masses, ramming pastes and collar pastes. Customers are operators of aluminium smelting furnaces as well as producers of silicon and iron-aluminium alloys. The product range includes a PAH-free, non-toxic electrode paste for Soederberg and composite furnaces as well as the LIMAK brand. Production is carried out entirely as continuous, computer-controlled in-line production on two separate production lines, which enables fast product changeovers and low variation in product quality. The company offers technical assistance in product development, tailor-made formulations and after-sales service. With around 50 employees, approximately 50,000 tonnes of carbon products are manufactured annually. The company belongs to the Aluminium Rheinfelden Group and has been part of the Rusal Group since 2021.

Site
Rheinfelden
Processes
Soederberg Paste (Söderberg mass / electrode paste), Ramming Paste, Collar Paste, PAH-free, non-toxic electrode paste (for Soederberg and composite furnaces), LIMAK electrode paste, Continuous computer-controlled in-line production on two separate production lines, Technical assistance / product development, Tailor-made products
Materials
Carbon (electrode and specialty carbon masses), Soederberg Paste (Söderberg mass), Ramming Paste, Collar Paste, PAH-free electrode paste, LIMAK electrode paste
Certificates
ISO 9001:2015, ISO 50001:2011, ISO 9001, ISO 50001, REACH compliance
Founded
1898
Employees
ca. 50
Industries
Electrometallurgical industry, Aluminium smelting, Silicon producers, Iron-aluminium alloys, Iron-aluminium alloys
  1. 01

    Formulation development and R&D

  2. 02

    Mixing of the carbon masses

  3. 03

    Continuous in-line production (computer-controlled)

  4. 04

    Quality control

  5. 05

    Shipping and after-sales service

Products and Masses

SoeP

Soederberg Paste (Söderberg mass)

Electrode paste for Soederberg furnaces in the aluminium and electrometallurgical industry.

RamP

Ramming Paste

Ramming paste for furnace lining and applications in electrometallurgy.

CollP

Collar Paste

Collar paste for use on electrodes and furnaces.

ECO

PAH-free electrode paste

Non-toxic, PAH-free paste for Soederberg and composite furnaces for reducing emission loads.

LIMAK

LIMAK electrode paste

Electrode paste of the LIMAK brand for electrometallurgical processes.

Location

Standort Rheinfelden

Rheinfelden

DE

Production and Administration

Materials
Carbon (electrode and specialty carbon masses)
  • 2 continuous, computer-controlled in-line production lines

Products

Electrode paste
Electrode pasteContinuous paste production · Electrometallurgy
Eco Products – PAH-free paste
Eco Products – PAH-free pasteContinuous paste production · Aluminium smelting furnaces
LIMAK electrode paste
LIMAK electrode pasteContinuous paste production · Electrometallurgy

Inside the production

Paste production in Rheinfelden
Paste production in Rheinfelden

Industries

Electrometallurgical industryAluminium smeltingSilicon producersIron-aluminium alloysIron-aluminium alloys

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Soederberg Paste (Söderberg mass / electrode paste)Plastics––––Carbon
Ramming PastePlastics––––Carbon
Collar PastePlastics––––Carbon
PAH-free, non-toxic electrode paste (for Soederberg and composite furnaces)Plastics––––Carbon
LIMAK electrode pastePlastics––––Carbon
Continuous computer-controlled in-line production on two separate production linesPlastics––––Carbon

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Continuous production line (in-line, computer-monitored)–2––Rheinfelden

Additional services

Technical assistance / product developmentTailor-made productsAfter-sales serviceShort delivery times

Quality Management

Production is computer-controlled with low standard deviations; a certified quality management system according to ISO 9001:2015 covers Söderberg, ramming and collar masses. Compliance with legal requirements (including REACH) as well as in-house research and development complement quality assurance.

EvidenceRheinfelden
ISO 9001
ISO 50001
REACH compliance

History

  1. 1898

    Origin as Germany's first aluminium smelter, founded by Schweizerische Aluminium Industrie AG (Alusuisse) in Rheinfelden.

  2. 2008

    Operated since 1 October 2008 as an independent Rheinfelden Carbon GmbH & Co. KG within the Aluminium Rheinfelden Group.

  3. 2021

    Acquisition of the Aluminium Rheinfelden Group by the Russian aluminium producer Rusal.

  4. 2026

    Rheinfelden Carbon Products GmbH with around 50 employees is not insolvent; production continues unchanged.

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