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RFA – Fertigung

Develops and manufactures the orbital launch vehicle RFA One, the Helix main-stage engine, as well as orbital transfer and cargo space vehicles.

RFA Logo

Rocket Factory Augsburg AG

Augsburg (headquarters, factory) · Matosinhos (PT) · Kiruna/Esrange (SE) · Unst, SaxaVord Spaceport (GB)New on Amplifa

2018Founded as a spin-off of OHB SE
>300Employees from more than 45 countries
4Sites in DE, PT, SE and GB
100 kNThrust per Helix engine, 9 in the first stage
30 m × 2 mLength × diameter of the RFA One

About Rocket Factory Augsburg

Rocket Factory Augsburg AG (RFA) is a German space company founded in 2018 as a spin-off of OHB SE. The company develops and manufactures the three-stage orbital launch vehicle RFA One with a payload capacity of up to 1600 kg into Earth orbits at approximately 400 km altitude; the third stage is the Redshift OTV orbital transfer vehicle. The core element is the Helix engine, an oxygen-rich staged-combustion main-stage engine with 100 kN of thrust each; the first stage carries nine units, while the second stage uses a vacuum-optimized version. Production follows a serial production approach ("build rockets just like cars") and includes, among other things, the manufacture of composite structures, engine manufacturing, cryogenic pressure testing, and hot-fire testing of engines and integrated stages. Products also include the unmanned cargo spacecraft Argo with up to 4000 kg of payload to and from the space station; its Fenix engine is based on nitromethane. Customers are satellite operators of scientific and commercial missions, including DLR with 150 kg of payload on each of the first two RFA One flights. The headquarters with factory and offices has been located in Augsburg since March 2021; further sites are Matosinhos (Portugal, composite structures), Kiruna/Esrange (Sweden, engine development and testing) and the SaxaVord Spaceport on Unst (Scotland, launch facility and test stand).

Site
Augsburg
Processes
Manufacture of composite structures (composite material manufacturing for RFA One), Serial production of rockets ("build rockets just like cars", serial production), Cryogenic pressure testing of the first-stage prototype, Hot-fire testing of engines (Helix) and integrated stages, Launch services, Redshift OTV orbital transfer service (last-mile delivery, LEO to GTO), Development and construction of launch vehicles and spacecraft
Materials
RP-1 (rocket-grade kerosene), Liquid oxygen (LOX), Non-hydrazine-based, restartable green propellant (Redshift/Fenix), Fiber-reinforced composite material, Nitromethane-based propellant
Founded
2018
Employees
>300
Industries
Space/NewSpace, Satellite operators (scientific and commercial missions)
  1. 01

    Engineering and engine development (Helix, Fenix)

  2. 02

    Manufacture of composite structures (RFA Portugal, Matosinhos)

  3. 03

    Manufacture and assembly of the stages in Augsburg

  4. 04

    Cryogenic pressure testing

  5. 05

    Hot-fire testing of engines and integrated stages (Kiruna, SaxaVord)

  6. 06

    Launch operations (Launch Services) and orbital transfer (Redshift OTV)

Materials & Processes

RP-1

RP-1 (rocket-grade kerosene)

Fuel of the Helix staged-combustion engine in the first and second stage.

LOX

Liquid oxygen (LOX)

Oxidizer of the Helix engines in the staged-combustion process.

NTP

Nitromethane-based propellant

Non-hydrazine-based, restartable propellant for the Fenix engines of the Redshift OTV kick stage.

CFC

Fiber-reinforced composite material

Developed and qualified in Portugal for structures of the RFA One.

Sites

Augsburg

DE

Headquarters, factory and offices (Berliner Allee 65)

Lot size
Serial production
  • Helix main-stage engine (9× first stage, 1× vacuum version second stage)
  • Fenix engine

Matosinhos

PT

Subsidiary RFA Portugal Unipessoal LDA – development and qualification of composite structures

Materials
Fiber-reinforced composite material

Kiruna (Esrange)

SE

Development and test site for rocket engines

  • Hot-fire test stands

Unst, Shetland Islands (SaxaVord Spaceport)

GB

Exclusive access to Launch Pad Fredo, launch facility and test stand

Lot size
Monthly launches planned
  • Launch facility Launch Pad Fredo
  • Test stand

Industries

Space/NewSpaceSatellite operators (scientific and commercial missions)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of composite structures (composite material manufacturing for RFA One)Joining––––Fiber-reinforced composite materials
Serial production of rockets ("build rockets just like cars", serial production)Assembly–––––
Cryogenic pressure testing of the first-stage prototypeTesting–––––
Hot-fire testing of engines (Helix) and integrated stagesTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Rocket main engine (staged combustion)Rocket Factory Augsburg Helix9 (first––Augsburg / Esrange Kiruna test stand (Sweden) / SaxaVord Spaceport (Scotland)
Kick stage/OTV engine (nitromethane-based, restartable)Rocket Factory Augsburg Fenix––––

Additional services

Launch servicesRedshift OTV orbital transfer service (last-mile delivery, LEO to GTO)Development and construction of launch vehicles and spacecraft

Reference customers

DLR (150 kg of payload each on the first two RFA One flights as part of the

History

  1. 2018

    Founded as a spin-off of OHB SE by Jörn Spurmann, Stefan Brieschenk, Hans Steiniger and Marco Fuchs; investors: OHB SE and Apollo Capital Partners GmbH.

  2. 2021

    Move in March to the new headquarters factory in Augsburg (Berliner Allee 65); August: start of cryogenic pressure tests on the first-stage prototype; June: founding of the Portuguese subsidiary RFA Portugal.

  3. 2022

    April: 2nd place in the DLR microlauncher competition and €11 million in ESA funding; July: first hot-fire tests of the Helix engine.

  4. 2023

    January: exclusive access to Launch Pad Fredo at the SaxaVord Spaceport; June: first European company to complete a full upper-stage test with the Helix main-stage engine (280 s); August: €30 million investment by KKR; announcement of the Argo cargo spacecraft.

  5. 2024

    May: hot-fire campaign of the first stage at the SaxaVord Spaceport with four Helix engines; 19 August: anomaly during the static-fire test with nine engines, explosion and destruction of the stage; November: €11.8 million through the ESA Boost! program.

  6. 2025

    January: license from the British CAA for ten launches; April: Indulis Kalnins takes over the CEO role from Stefan Tweraser; July: pre-selection by ESA as one of five candidates for the European Launcher Challenge; first launch of the RFA One from SaxaVord planned.

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